AMPC_EU-EN
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Drilling Product Selection Guide
2
A20-XTP (GEN3SYS® XT Pro & XT)
4
Introduction Information
6
Contents
7
Why You Should go with the Pro
8
Competitive Test Results
10
Case Study Example
11
GEN3SYS XT Pro Drilling System Information
12
GEN3SYS XT Drilling System Information
13
Insert Comparison and Assembly Information
14
Holder Comparison and Overview
15
Product Nomenclature
16
Inserts
16
Holders
17
Drill Series
18
11 Series
18
GEN3SYS XT Pro Drill Inserts
18
GEN3SYS XT Pro Drill Insert Holders
19
GEN3SYS XT Drill Inserts
20
GEN3SYS Drill Insert Holders
21
12 Series
22
GEN3SYS XT Pro Drill Inserts
22
GEN3SYS XT Pro Drill Insert Holders
23
GEN3SYS XT Drill Inserts
24
GEN3SYS Drill Insert Holders
25
13 Series
26
GEN3SYS XT Pro Drill Inserts
26
GEN3SYS XT Pro Drill Insert Holders
27
GEN3SYS XT Drill Inserts
28
GEN3SYS Drill Insert Holders
29
14 Series
30
GEN3SYS XT Pro Drill Inserts
30
GEN3SYS XT Pro Drill Insert Holders
31
GEN3SYS XT Drill Inserts
32
GEN3SYS Drill Insert Holders
33
15 Series
34
GEN3SYS XT Pro Drill Inserts
34
GEN3SYS XT Pro Drill Insert Holders
35
GEN3SYS XT Drill Inserts
36
GEN3SYS Drill Insert Holders
37
16 Series
38
GEN3SYS XT Pro Drill Inserts
38
GEN3SYS XT Pro Drill Insert Holders
39
GEN3SYS XT Drill Inserts
40
GEN3SYS Drill Insert Holders
41
17 Series
42
GEN3SYS XT Pro Drill Inserts
42
GEN3SYS XT Pro Drill Insert Holders
43
GEN3SYS XT Drill Inserts
44
GEN3SYS Drill Insert Holders
45
18 Series
46
GEN3SYS XT Pro Drill Inserts
46
GEN3SYS XT Pro Drill Insert Holders
47
GEN3SYS XT Drill Inserts
48
GEN3SYS Drill Insert Holders
49
20 Series
50
GEN3SYS XT Pro Drill Inserts
50
GEN3SYS XT Pro Drill Insert Holders
51
GEN3SYS XT Drill Inserts
52
GEN3SYS Drill Insert Holders
53
22 Series
54
GEN3SYS XT Pro Drill Inserts
54
GEN3SYS XT Pro Drill Insert Holders
55
GEN3SYS XT Drill Inserts
56
GEN3SYS Drill Insert Holders
57
24 Series
58
GEN3SYS XT Pro Drill Inserts
58
GEN3SYS XT Pro Drill Insert Holders
59
GEN3SYS XT Drill Inserts
60
GEN3SYS Drill Insert Holders
61
26 Series
62
GEN3SYS XT Pro Drill Inserts
62
GEN3SYS XT Pro Drill Insert Holders
63
GEN3SYS XT Drill Inserts
64
GEN3SYS Drill Insert Holders
65
29 Series
66
GEN3SYS XT Pro Drill Inserts
66
GEN3SYS XT Pro Drill Insert Holders
67
GEN3SYS XT Drill Inserts
68
GEN3SYS Drill Insert Holders
69
32 Series
70
GEN3SYS XT Pro Drill Inserts
70
GEN3SYS XT Pro Drill Insert Holders
71
GEN3SYS XT Drill Inserts
72
GEN3SYS Drill Insert Holders
73
Recommended Drilling Data
74
Metric (mm)
74
GEN3SYS XT Pro
74
GEN3SYS XT
78
Imperial (inch)
82
GEN3SYS XT Pro
82
GEN3SYS XT
86
Tap Drill Information and Formulas
90
Metric (mm)
90
Imperial (inch)
91
Deep Hole Drilling Guidelines
92
Troubleshooting Guide
93
A25-TAP (T-A Pro Drilling System)
95
Introduction Information
96
Contents
97
Competitive Test Results
99
Case Study
100
M Geometry
100
K Geometry
101
Insert Comparison and Assembly Information
102
T-A Pro Drilling System Information
103
Product Nomenclature
104
Inserts
104
Holders
105
Drill Series
107
Y Series
106
Inserts
106
Holders
108
Metric
108
Imperial
109
Z Series
110
Inserts
110
Holders
112
Metric
112
Imperial
113
0 Series
114
Inserts
114
Holders
116
Metric
116
Imperial
118
1 Series
120
Inserts
120
Holders
124
Metric
124
Imperial
126
2 Series
128
Inserts
128
Holders
132
Metric
132
Imperial
134
3 Series
136
Inserts
136
Holders
140
Metric
140
Imperial
142
T-A Pro Kits
144
Holders
144
Inserts
145
Recommended Drilling Data
146
Carbide
146
Metric (mm)
146
Imperial (inch)
150
High-Speed Steel
148
Metric (mm)
148
Imperial (inch)
152
Tap Drill Information and Formulas
154
Metric (mm)
154
Imperial (inch)
155
Deep Hole Drilling Guidelines
156
Troubleshooting Guide
157
A30-TAS (T-A Drilling System)
159
Introduction Information
160
Contents
161
System Overview | Drill Inserts
162
Insert Geometries
164
Available Standard Insert Geometries
166
Drill Holders
167
Technical Information
168
Product Nomenclature
170
Inserts
170
Holders
171
Drill Series
172
Y Series
172
GEN2 T-A Drill Inserts
172
T-A Drill Inserts
173
HSS
173
Carbide
176
T-A Drill Insert Holders
178
Flange Shank
178
Taper Shank
180
Straight Shank
181
ER Collet
181
T-A Drill Accessories
181
Rotary Coolant Adapters
181
Z Series
182
GEN2 T-A Drill Inserts
182
T-A Drill Inserts
183
HSS
183
Carbide
186
T-A Drill Insert Holders
188
Flange Shank
188
Taper Shank
190
Straight Shank
191
ER Collet
191
T-A Drill Accessories
191
Rotary Coolant Adapters
191
0 Series
192
GEN2 T-A Drill Inserts
192
T-A Drill Inserts
193
HSS
193
Carbide
196
T-A Drill Insert Holders
198
Flange Shank
198
Taper Shank
200
Straight Shank
202
ER Collet
202
T-A Drill Accessories
203
Chamfer Rings
203
Rotary Coolant Adapters
203
1 Series
204
GEN2 T-A Drill Inserts
204
T-A Drill Inserts
205
HSS
205
Carbide
210
T-A Drill Insert Holders
212
Flange Shank
212
Taper Shank
214
Straight Shank
216
T-A Drill Accessories
217
Chamfer Rings
217
Rotary Coolant Adapters
217
2 Series
218
GEN2 T-A Drill Inserts
218
T-A Drill Inserts
219
HSS
219
Carbide
225
T-A Drill Insert Holders
228
Flange Shank
228
Taper Shank
230
Straight Shank
232
T-A Drill Accessories
233
Chamfer Rings
233
Rotary Coolant Adapters
233
3 Series
234
GEN2 T-A Drill Inserts
234
T-A Drill Inserts
237
HSS
237
Carbide
240
T-A Drill Insert Holders
242
Flange Shank
242
Taper Shank
244
Straight Shank
245
T-A Drill Accessories
245
Rotary Coolant Adapters
245
4 Series
246
GEN2 T-A Drill Inserts
246
T-A Drill Inserts
248
T-A Drill Insert Holders
250
Flange Shank
250
Taper Shank
251
Straight Shank
252
T-A Drill Accessories
253
Rotary Coolant Adapters
253
5/6 Series
254
Inserts
254
5 Series
254
GEN2 T-A Drill Inserts
254
T-A Drill Inserts
255
6 Series
256
GEN2 T-A Drill Inserts
256
T-A Drill Inserts
257
T-A Drill Insert Holders
258
Flange Shank
258
Taper Shank
259
Straight Shank
260
T-A Drill Accessories
261
Rotary Coolant Adapters
261
7/8 Series
262
Inserts
262
7 Series
262
GEN2 T-A Drill Inserts
262
T-A Drill Inserts
263
8 Series
264
GEN2 T-A Drill Inserts
264
T-A Drill Inserts
265
T-A Drill Insert Holders
266
Flange Shank
266
Taper Shank
267
Straight Shank
268
T-A Drill Accessories
269
Rotary Coolant Adapters
269
Rotary Coolant Adapters (RCA)
270
T-ACR 45 Chamfer Rings
271
Recommended Drilling Data
272
GEN2 T-A
272
HSS Inserts
272
Metric (mm)
272
Imperial (inch)
288
Carbide Inserts
274
Metric (mm)
274
Imperial (inch)
290
T-A
276
HSS Inserts
276
Metric (mm)
276
Imperial (inch)
292
Carbide Inserts
278
Metric (mm)
278
Imperial (inch)
294
T-A Flat Bottom Geometry
280
HSS Inserts
280
Metric (mm)
280
Imperial (inch)
296
Carbide Inserts
282
Metric (mm)
282
Imperial (inch)
298
T-A with Diamond Coating
284
Carbide Inserts
284
Metric (mm)
284
Imperial (inch)
300
Tap Drill Information and Formulas
285
Metric (mm)
285
Imperial (inch)
301
Coolant Recommendations
286
HSS Drill Inserts
286
Metric (mm)
286
Imperial (inch)
302
Carbide Drill Inserts
287
Metric (mm)
287
Imperial (inch)
303
Troubleshooting Guide
304
Deep Hole Drilling Guidelines
306
A50-APX (APX Drill)
309
Introduction Information
310
Contents
311
Drill Selection Guide
312
Pilot Insert Options
314
Product Nomenclature
315
Drill Series
316
33 Series
316
Drill Heads
316
IC Inserts
316
Drill Holders
317
Straight Shank
317
CAT Integral Shank
317
38 Series
318
Drill Heads
318
IC Inserts
318
Drill Holders
319
Straight Shank
319
CAT Integral Shank
319
44 Series
320
Drill Heads
320
IC Inserts
320
Drill Holders
321
Straight Shank
321
CAT Integral Shank
321
51 Series
322
Drill Heads
322
IC Inserts
322
Drill Holders
323
Straight Shank
323
CV50 Shank
323
57 Series
324
Drill Heads
324
IC Inserts
324
Drill Holders
325
Straight Shank
325
CV50 Shank
325
63 Series
326
Drill Heads
326
IC Inserts
326
Drill Holders
327
Straight Shank
327
CV50 Shank
327
70 Series
328
Drill Heads
328
IC Inserts
328
Wear Pads
328
Drill Holders
329
Straight Shank
329
CV50 Shank
329
76 Series
330
Drill Heads
330
IC Inserts
330
Wear Pads
330
Drill Holders
331
Straight Shank
331
CV50 Shank
331
83 Series
332
Drill Heads
332
IC Inserts
332
Wear Pads
332
Drill Holders
333
Straight Shank
333
CV50 Shank
333
89 Series
334
Drill Heads
334
IC Inserts
334
Wear Pads
334
Drill Holders
335
Straight Shank
335
CV50 Shank
335
95 Series
336
Drill Heads
336
IC Inserts
336
Wear Pads
336
Drill Holders
337
Straight Shank
337
CV50 Shank
337
Recommended Drilling Data
338
Metric (mm)
338
Imperial (inch)
339
Deep Hole Drilling Guidelines
340
A55-4TX (4TEX Drill)
343
Introduction Information
344
Contents
345
Product Overview
346
Insert Information
347
Product Nomenclature
349
Drill Series
350
03 Series
350
Metric Shank
350
Imperial Shank
351
04 Series
352
Metric Shank
352
Imperial Shank
353
05 Series
354
Metric Shank
354
Imperial Shank
355
06 Series
356
Metric Shank
356
Imperial Shank
357
07 Series
358
Metric Shank
358
Imperial Shank
359
09 Series
360
Metric Shank
360
Imperial Shank
362
11 Series
364
Metric Shank
364
Imperial Shank
366
14 Series
368
Metric Shank
368
Imperial Shank
370
Eccentric Sleeves
372
Diameter Adjustment
373
Center Height Alignment
374
Proper Center Line Position
374
How to Correct Issues
375
Recommended Drilling Data
376
Metric (mm)
376
Imperial (inch)
377
Insert Geometry Recommendations
378
Troubleshooting
379
Safety Information
380
A60-REV (Revolution Drill)
383
Introduction Information
384
Contents
385
Product Overview
386
Setup Instructions
388
Product Nomenclature
389
Drill Series
390
34 Series
390
Straight Shank
390
CV40 Shank
391
CV50 Shank
391
Cartridges
391
IC Inserts
391
36 Series
392
Straight Shank
392
CV40 Shank
393
CV50 Shank
393
Cartridges
393
IC Inserts
393
38 Series
394
Straight Shank
394
CV40 Shank
395
CV50 Shank
395
Cartridges
395
IC Inserts
395
42 Series
396
Straight Shank
396
CV40 Shank
397
CV50 Shank
397
Cartridges
397
IC Inserts
397
44 Series
398
Straight Shank
398
CV50 Shank
399
Cartridges
399
IC Inserts
399
46 Series
400
Straight Shank
400
CV50 Shank
401
Cartridges
401
IC Inserts
401
48 Series
402
Straight Shank
402
CV50 Shank
403
Cartridges
403
IC Inserts
403
52 Series
404
Straight Shank
404
CV50 Shank
405
Cartridges
405
IC Inserts
405
54 Series
406
Straight Shank
406
CV50 Shank
407
Cartridges
407
IC Inserts
407
56 Series
408
Straight Shank
408
CV50 Shank
409
Cartridges
409
IC Inserts
409
58 Series
410
Straight Shank
410
CV50 Shank
411
Cartridges
411
IC Inserts
411
Recommended Cutting Data
412
Metric (mm)
412
Imperial (inch)
413
A70-OPN (Opening Drill)
415
Introduction Information
416
Contents
417
Product Overview
418
Setup Instructions
419
Nomenclature
420
Holders
420
Inserts
421
Drill Shank Style
422
Straight Shank
422
Metric
422
Imperial
423
BT40 Shank
424
BT50 Shank
425
CV40 Shank
426
CV50 Shank
427
HSK63 Shank
428
HSK100 Shank
429
ABS63 Shank
430
DIN50 Shank
431
Recommended Cutting Data
432
Metric (mm)
432
Imperial (inch)
434
Formulas and Constants
433
Metric (mm)
433
Imperial (inch)
435
A92-ACP (AccuPort 432)
437
Introduction Information
438
Contents
439
Product Overview
440
Replaceable Inserts Overview
442
Product Nomenclature
443
Port Specifications
444
SAE J-1926 / ISO 11926-1 / MS-16142
444
Imperial
444
Shank Holders
444
Inserts
445
Metric
446
Shank Holders
446
Inserts
447
Extended Minor Diameter Length
448
Shank Holders
448
Inserts
449
ISO 6149-1:2006 / SAE J-2244/1
450
Metric Shank Holders
450
Inserts
451
SAE AS5202 / AND10050
452
Imperial Shank Holders
452
Inserts
453
JDS-G173.1
454
Metric Shank Holders
454
Inserts
455
Port and Thread Finishing Kits
456
SAE J-1926
456
Imperial
456
Ferrous Materials
456
Non-Ferrous Materials
457
Metric
458
Ferrous Materials
458
Non-Ferrous Materials
459
ISO 6149
460
No ID Ridge
460
Ferrous Materials
460
Non-Ferrous Materials
461
ID Ridge
462
Ferrous Materials
462
Non-Ferrous Materials
463
SAE AS5202
464
Ferrous Materials
464
Non-Ferrous Materials
465
JDS-G1731
466
Recommended Drilling Data
468
HSS
468
Metric (mm)
468
Imperial (inch)
472
Carbide
470
Metric (mm)
470
Imperial (inch)
474
Coolant Recommendations
469
HSS
469
Metric (mm)
469
Imperial (inch)
473
Carbide
471
Metric (mm)
471
Imperial (inch)
475
A93-BTA (BT-A Drill)
477
Introduction Information
478
Contents
479
System Overview
480
Product Nomenclature
481
BT-A Drill Holders
482
0 Series
482
1 Series
483
2 Series
484
3 Series
485
AMPC-C (Reaming)
487
Introduction Information
489
Contents
489
Case Study Example
490
Reconditioning Service
491
Reaming Overview
492
Quick Selection Guide
493
How the Reamer Works
494
Reamer Recommendation Guide
495
Lead-in Angle Information
496
Coatings, Cutting Materials, and Dimple Indicators
497
Replaceable Head Reamers
498
Product Overview
498
Product Nomenclature
499
7000 Series
500
Replaceable Heads
501
Expandable
501
Fixed
502
Screws
503
Fixed
503
Expandable
504
Mandrels
505
Cylindrical Shank
505
Modular Shank
506
9000 Series
508
Replaceable Heads
509
Screws
510
Mandrels
511
5000 Series
512
Replaceable Heads
513
Mandrels
514
Monobloc Style Reamers
516
Product Overview
516
Product Nomenclature
517
Monobloc Reamers
518
2441 Series
518
3620 Series
519
3627 Series
520
2431 Series
521
3610 Series
522
3617 Series
523
Cutting Ring Style Reamers
524
Product Overview
524
Product Nomenclature
525
Cutting Rings
526
Metric (mm)
526
Imperial (inch)
527
Ring Style Mandrels
528
4550 Series
528
4555 Series
530
4500 Series
532
4505 Series
534
4330 Series
536
4335 Series
538
4350 Series
540
4355 Series
542
4300 Series
544
4305 Series
546
Radial Adjusting Shanks
548
Setup Information
549
DIN 69871/1 B and A
550
JMTBA MAS-403 BT B and BT
551
HSK-A DIN 69893/1
552
Straight
553
Collet Chuck Adapters
554
Cylindrical Shank Adapters
555
Recommended Cutting Data
556
Replaceable Head Style
556
7000 Series
556
Metric (mm)
556
Imperial (inch)
566
9000 Series
558
Metric (mm)
558
Imperial (inch)
568
5000 Series
560
Metric (mm)
560
Imperial (inch)
570
Monobloc Style
562
Metric (mm)
562
Imperial (inch)
572
Cutting Ring Style
564
Metric (mm)
564
Imperial (inch)
574
Stock Allowance and Coolant
557
Replaceable Head Style
557
7000 Series
557
Metric (mm)
557
Imperial (inch)
567
9000 Series
559
Metric (mm)
559
Imperial (inch)
569
5000 Series
561
Metric (mm)
561
Imperial (inch)
571
Monobloc Style
563
Metric (mm)
563
Imperial (inch)
573
Cutting Ring Style
565
Metric (mm)
565
Imperial (inch)
575
Setup Information
576
Replaceable Head Style
576
7000 Series
576
9000 Series
577
5000 Series
578
Monobloc Style
579
Cutting Ring Style
580
Diameter Measurement
581
TIR Measurement
582
TIR Adjustment
583
Troubleshooting Guide
584
AMPC-D (Burnishing)
587
Introduction Information
588
Contents
589
Roller Burnishing Overview
590
The Principle of Roller Burnishing
590
Advantages of Roller Burnishing
590
The Process
590
When to Roller Burnish
591
Product Offering
592
Product Selection Guide
593
Product Nomenclature
594
Burnishing Series
595
H Series
595
H Series (mini)
595
H Series
596
Through Holes
596
Blind Holes
598
I Series
600
Through Holes
600
Blind Holes
601
K Series
602
Through Holes
602
Blind Holes
603
L Series
604
Through Holes
604
Blind Holes
605
F Series
606
Through Holes
606
Blind Holes
607
M Series
608
Through Holes
608
Blind Holes
609
N Series
610
Through Holes
610
Blind Holes
611
O Series
612
Through Holes
612
Blind Holes
613
P Series
614
Through Holes
614
Blind Holes
615
Q Series
616
Through Holes
616
Blind Holes
617
R Series
618
Through Holes
618
Blind Holes
619
S Series
620
Through Holes
620
Blind Holes
621
T Series
622
Through Holes
622
Blind Holes
623
U Series
624
Through Holes
624
Blind Holes
625
Rolls
626
Through Holes
626
Blind Holes
627
Diameter Adjustment
628
How it Works
629
Recommended Cutting Data
630
Metric (mm)
630
Imperial (inch)
632
Stock Allowance
631
Metric (mm)
631
Imperial (inch)
633
AMPC-E (Threading)
635
Introduction Information
636
Contents
637
High Performance Threading Solutions
638
Online Tools
639
Solid Carbide Thread Mills
640
Solid Carbide Styles and Thread Forms
640
Port and Thread Finishing Kits
641
Product Nomenclature
642
AccuThread 856 Solid Carbide Thread Mills
642
ThreadMills USA Solid Carbide Thread Mills
642
AccuThread T3 Solid Carbide Thread Mills
643
AccuThread 856 & ThreadMills USA
644
BSW
644
BSPT
646
BSPP
647
NPT
648
NPTF
650
NPS
652
NPSF
653
UN
654
ISO
662
AccuThread T3
662
UN
666
ISO
669
Indexable Insert Thread Mills
672
Overview
672
Product Nomenclature
673
Bolt-in Style
674
Inserts
674
NPT / NPTF
674
BSPT / BSPP
675
UN
676
UNJ
677
ISO
678
Holders
679
Pin Style
680
Inserts
680
NPT / NPTF / BSPT
680
BSPP / API-ROUND / ACME
681
UN
682
UNJ
684
ISO
685
Holders
686
Weldon Shank
686
Shell Mill
687
Thread Mill Pre-Drill Information
688
Thread Mill Calculations and Recommended Passes
689
Recommended Cutting Data
690
Solid Carbide
690
AccuThread 856
690
Metric (mm)
690
Imperial (inch)
691
ThreadMills USA
692
Metric (mm)
692
Imperial (inch)
693
AccuThread T3
694
Metric (mm)
694
Imperial (inch)
695
Indexable
696
Positive Rake
696
Metric (mm)
696
Imperial (inch)
697
Neutral Rake
698
Metric (mm)
698
Imperial (inch)
699
Thread Mill Programming Guide
700
AccuThread T3 Technical Information
702
Thread Mill Troubleshooting Guide
704
AMPC-X (Special Tooling Solutions)
707
Introduction Information
708
Contents
709
Special Tooling Options
710
Industry Solutions
711
Superion
712
Insta-Quote
714
Design Your Custom Tooling
714
User Guide
715
Insta-Quote Custom Tooling
718
T-A Inserts
718
T-A Holders
719
GEN3SYS XT Holders
720
ALVAN Reamers
721
Engineered Specials
722
Insert Designs
722
T-A PCD Drill Insert
722
GEN3SYS XT Vacuum Drill
723
Guided T-A
724
Success Stories
725
i-Form Custom Indexable Drill / Form Tool System
726
T-A Products
728
Other Products
729
QDSI 34 Inserts
730
Special Tooling
732
Complete Your Design
732
Deep Hole Drilling Guidelines
734
Product Code Glossary
736
Material Cross Reference
742
P
742
S
744
M
745
H
745
K
746
N
746
Guaranteed Application
748
Drilling Guaranteed Application Form
749
Boring, Reaming & Roller Burnishing Guaranteed Application Form
750
AccuThread 856 & ThreadMills USA Guaranteed Application Form
751
Warranty Information
753
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