AMPC_EU-EN

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Drilling Product Selection Guide2
A20-XTP (GEN3SYS® XT Pro & XT)4
Introduction Information6
Contents7
Why You Should go with the Pro8
Competitive Test Results10
Case Study Example11
GEN3SYS XT Pro Drilling System Information12
GEN3SYS XT Drilling System Information13
Insert Comparison and Assembly Information14
Holder Comparison and Overview15
Product Nomenclature16
Inserts16
Holders17
Drill Series18
11 Series18
GEN3SYS XT Pro Drill Inserts18
GEN3SYS XT Pro Drill Insert Holders19
GEN3SYS XT Drill Inserts20
GEN3SYS Drill Insert Holders21
12 Series22
GEN3SYS XT Pro Drill Inserts22
GEN3SYS XT Pro Drill Insert Holders23
GEN3SYS XT Drill Inserts24
GEN3SYS Drill Insert Holders25
13 Series26
GEN3SYS XT Pro Drill Inserts26
GEN3SYS XT Pro Drill Insert Holders27
GEN3SYS XT Drill Inserts28
GEN3SYS Drill Insert Holders29
14 Series30
GEN3SYS XT Pro Drill Inserts30
GEN3SYS XT Pro Drill Insert Holders31
GEN3SYS XT Drill Inserts32
GEN3SYS Drill Insert Holders33
15 Series34
GEN3SYS XT Pro Drill Inserts34
GEN3SYS XT Pro Drill Insert Holders35
GEN3SYS XT Drill Inserts36
GEN3SYS Drill Insert Holders37
16 Series38
GEN3SYS XT Pro Drill Inserts38
GEN3SYS XT Pro Drill Insert Holders39
GEN3SYS XT Drill Inserts40
GEN3SYS Drill Insert Holders41
17 Series42
GEN3SYS XT Pro Drill Inserts42
GEN3SYS XT Pro Drill Insert Holders43
GEN3SYS XT Drill Inserts44
GEN3SYS Drill Insert Holders45
18 Series46
GEN3SYS XT Pro Drill Inserts46
GEN3SYS XT Pro Drill Insert Holders47
GEN3SYS XT Drill Inserts48
GEN3SYS Drill Insert Holders49
20 Series50
GEN3SYS XT Pro Drill Inserts50
GEN3SYS XT Pro Drill Insert Holders51
GEN3SYS XT Drill Inserts52
GEN3SYS Drill Insert Holders53
22 Series54
GEN3SYS XT Pro Drill Inserts54
GEN3SYS XT Pro Drill Insert Holders55
GEN3SYS XT Drill Inserts56
GEN3SYS Drill Insert Holders57
24 Series58
GEN3SYS XT Pro Drill Inserts58
GEN3SYS XT Pro Drill Insert Holders59
GEN3SYS XT Drill Inserts60
GEN3SYS Drill Insert Holders61
26 Series62
GEN3SYS XT Pro Drill Inserts62
GEN3SYS XT Pro Drill Insert Holders63
GEN3SYS XT Drill Inserts64
GEN3SYS Drill Insert Holders65
29 Series66
GEN3SYS XT Pro Drill Inserts66
GEN3SYS XT Pro Drill Insert Holders67
GEN3SYS XT Drill Inserts68
GEN3SYS Drill Insert Holders69
32 Series70
GEN3SYS XT Pro Drill Inserts70
GEN3SYS XT Pro Drill Insert Holders71
GEN3SYS XT Drill Inserts72
GEN3SYS Drill Insert Holders73
Recommended Drilling Data74
Metric (mm)74
GEN3SYS XT Pro74
GEN3SYS XT78
Imperial (inch)82
GEN3SYS XT Pro82
GEN3SYS XT86
Tap Drill Information and Formulas90
Metric (mm)90
Imperial (inch)91
Deep Hole Drilling Guidelines92
Troubleshooting Guide93
A25-TAP (T-A Pro Drilling System)95
Introduction Information96
Contents97
Competitive Test Results99
Case Study100
M Geometry100
K Geometry101
Insert Comparison and Assembly Information102
T-A Pro Drilling System Information103
Product Nomenclature104
Inserts104
Holders105
Drill Series107
Y Series106
Inserts106
Holders108
Metric108
Imperial109
Z Series110
Inserts110
Holders112
Metric112
Imperial113
0 Series114
Inserts114
Holders116
Metric116
Imperial118
1 Series120
Inserts120
Holders124
Metric124
Imperial126
2 Series128
Inserts128
Holders132
Metric132
Imperial134
3 Series136
Inserts136
Holders140
Metric140
Imperial142
T-A Pro Drill Chamfer Holders144
Holders145
Thread Size & Pilot Insert146
Metric146
Imperial148
T-A Pro Kits150
Holders150
Inserts151
Recommended Drilling Data152
Carbide152
Metric (mm)152
Imperial (inch)156
High-Speed Steel154
Metric (mm)154
Imperial (inch)158
Tap Drill Information and Formulas160
Metric (mm)160
Imperial (inch)161
Deep Hole Drilling Guidelines162
Troubleshooting Guide163
A30-TAS (T-A Drilling System)165
Introduction Information166
Contents167
System Overview | Drill Inserts168
Insert Geometries170
Available Standard Insert Geometries172
Drill Holders173
Technical Information174
Product Nomenclature176
Inserts176
Holders177
Drill Series178
Y Series178
GEN2 T-A Drill Inserts178
T-A Drill Inserts179
HSS179
Carbide182
T-A Drill Insert Holders184
Flange Shank184
Taper Shank186
Straight Shank187
ER Collet187
T-A Drill Accessories187
Rotary Coolant Adapters187
Z Series188
GEN2 T-A Drill Inserts188
T-A Drill Inserts189
HSS189
Carbide192
T-A Drill Insert Holders194
Flange Shank194
Taper Shank196
Straight Shank197
ER Collet197
T-A Drill Accessories197
Rotary Coolant Adapters197
0 Series198
GEN2 T-A Drill Inserts198
T-A Drill Inserts199
HSS199
Carbide202
T-A Drill Insert Holders204
Flange Shank204
Taper Shank206
Straight Shank208
ER Collet208
T-A Drill Accessories209
Chamfer Rings209
Rotary Coolant Adapters209
1 Series210
GEN2 T-A Drill Inserts210
T-A Drill Inserts211
HSS211
Carbide216
T-A Drill Insert Holders218
Flange Shank218
Taper Shank220
Straight Shank222
T-A Drill Accessories223
Chamfer Rings223
Rotary Coolant Adapters223
2 Series224
GEN2 T-A Drill Inserts224
T-A Drill Inserts225
HSS225
Carbide231
T-A Drill Insert Holders234
Flange Shank234
Taper Shank236
Straight Shank238
T-A Drill Accessories239
Chamfer Rings239
Rotary Coolant Adapters239
3 Series240
GEN2 T-A Drill Inserts240
T-A Drill Inserts243
HSS243
Carbide246
T-A Drill Insert Holders248
Flange Shank248
Taper Shank250
Straight Shank251
T-A Drill Accessories251
Rotary Coolant Adapters251
4 Series252
GEN2 T-A Drill Inserts252
T-A Drill Inserts254
T-A Drill Insert Holders256
Flange Shank256
Taper Shank257
Straight Shank258
T-A Drill Accessories259
Rotary Coolant Adapters259
5/6 Series260
Inserts260
5 Series260
GEN2 T-A Drill Inserts260
T-A Drill Inserts261
6 Series262
GEN2 T-A Drill Inserts262
T-A Drill Inserts263
T-A Drill Insert Holders264
Flange Shank264
Taper Shank265
Straight Shank266
T-A Drill Accessories267
Rotary Coolant Adapters267
7/8 Series268
Inserts268
7 Series268
GEN2 T-A Drill Inserts268
T-A Drill Inserts269
8 Series270
GEN2 T-A Drill Inserts270
T-A Drill Inserts271
T-A Drill Insert Holders272
Flange Shank272
Taper Shank273
Straight Shank274
T-A Drill Accessories275
Rotary Coolant Adapters275
Rotary Coolant Adapters (RCA)276
T-ACR 45 Chamfer Rings277
Recommended Drilling Data278
GEN2 T-A278
HSS Inserts278
Metric (mm)278
Imperial (inch)294
Carbide Inserts280
Metric (mm)280
Imperial (inch)296
T-A282
HSS Inserts282
Metric (mm)282
Imperial (inch)298
Carbide Inserts284
Metric (mm)284
Imperial (inch)300
T-A Flat Bottom Geometry286
HSS Inserts286
Metric (mm)286
Imperial (inch)302
Carbide Inserts288
Metric (mm)288
Imperial (inch)304
T-A with Diamond Coating290
Carbide Inserts290
Metric (mm)290
Imperial (inch)306
Tap Drill Information and Formulas291
Metric (mm)291
Imperial (inch)307
Coolant Recommendations292
HSS Drill Inserts292
Metric (mm)292
Imperial (inch)308
Carbide Drill Inserts293
Metric (mm)293
Imperial (inch)309
Troubleshooting Guide310
Deep Hole Drilling Guidelines312
A50-APX (APX Drill)315
Introduction Information316
Contents317
Drill Selection Guide318
Pilot Insert Options320
Product Nomenclature321
Drill Series322
33 Series322
Drill Heads322
IC Inserts322
Drill Holders323
Straight Shank323
CAT Integral Shank323
38 Series324
Drill Heads324
IC Inserts324
Drill Holders325
Straight Shank325
CAT Integral Shank325
44 Series326
Drill Heads326
IC Inserts326
Drill Holders327
Straight Shank327
CAT Integral Shank327
51 Series328
Drill Heads328
IC Inserts328
Drill Holders329
Straight Shank329
CV50 Shank329
57 Series330
Drill Heads330
IC Inserts330
Drill Holders331
Straight Shank331
CV50 Shank331
63 Series332
Drill Heads332
IC Inserts332
Drill Holders333
Straight Shank333
CV50 Shank333
70 Series334
Drill Heads334
IC Inserts334
Wear Pads334
Drill Holders335
Straight Shank335
CV50 Shank335
76 Series336
Drill Heads336
IC Inserts336
Wear Pads336
Drill Holders337
Straight Shank337
CV50 Shank337
83 Series338
Drill Heads338
IC Inserts338
Wear Pads338
Drill Holders339
Straight Shank339
CV50 Shank339
89 Series340
Drill Heads340
IC Inserts340
Wear Pads340
Drill Holders341
Straight Shank341
CV50 Shank341
95 Series342
Drill Heads342
IC Inserts342
Wear Pads342
Drill Holders343
Straight Shank343
CV50 Shank343
Recommended Drilling Data344
Metric (mm)344
Imperial (inch)345
Deep Hole Drilling Guidelines346
A55-4TX (4TEX Drill)349
Introduction Information350
Contents351
Product Overview352
Insert Information353
Product Nomenclature355
Drill Series356
03 Series356
Metric Shank356
Imperial Shank357
04 Series358
Metric Shank358
Imperial Shank359
05 Series360
Metric Shank360
Imperial Shank361
06 Series362
Metric Shank362
Imperial Shank363
07 Series364
Metric Shank364
Imperial Shank365
09 Series366
Metric Shank366
Imperial Shank368
11 Series370
Metric Shank370
Imperial Shank372
14 Series374
Metric Shank374
Imperial Shank376
Eccentric Sleeves378
Diameter Adjustment379
Center Height Alignment380
Proper Center Line Position380
How to Correct Issues381
Recommended Drilling Data382
Metric (mm)382
Imperial (inch)383
Insert Geometry Recommendations384
Troubleshooting385
Safety Information386
A60-REV (Revolution Drill)389
Introduction Information390
Contents391
Product Overview392
Setup Instructions394
Product Nomenclature395
Drill Series396
34 Series396
Straight Shank396
CV40 Shank397
CV50 Shank397
Cartridges397
IC Inserts397
36 Series398
Straight Shank398
CV40 Shank399
CV50 Shank399
Cartridges399
IC Inserts399
38 Series400
Straight Shank400
CV40 Shank401
CV50 Shank401
Cartridges401
IC Inserts401
42 Series402
Straight Shank402
CV40 Shank403
CV50 Shank403
Cartridges403
IC Inserts403
44 Series404
Straight Shank404
CV50 Shank405
Cartridges405
IC Inserts405
46 Series406
Straight Shank406
CV50 Shank407
Cartridges407
IC Inserts407
48 Series408
Straight Shank408
CV50 Shank409
Cartridges409
IC Inserts409
52 Series410
Straight Shank410
CV50 Shank411
Cartridges411
IC Inserts411
54 Series412
Straight Shank412
CV50 Shank413
Cartridges413
IC Inserts413
56 Series414
Straight Shank414
CV50 Shank415
Cartridges415
IC Inserts415
58 Series416
Straight Shank416
CV50 Shank417
Cartridges417
IC Inserts417
Recommended Cutting Data418
Metric (mm)418
Imperial (inch)419
A70-OPN (Opening Drill)421
Introduction Information422
Contents423
Product Overview424
Setup Instructions425
Nomenclature426
Holders426
Inserts427
Drill Shank Style428
Straight Shank428
Metric428
Imperial429
BT40 Shank430
BT50 Shank431
CV40 Shank432
CV50 Shank433
HSK63 Shank434
HSK100 Shank435
ABS63 Shank436
DIN50 Shank437
Recommended Cutting Data438
Metric (mm)438
Imperial (inch)440
Formulas and Constants439
Metric (mm)439
Imperial (inch)441
A92-ACP (AccuPort 432)443
Introduction Information444
Contents445
Product Overview446
Replaceable Inserts Overview448
Product Nomenclature449
Port Specifications450
SAE J-1926 / ISO 11926-1 / MS-16142450
Imperial450
Shank Holders450
Inserts451
Metric452
Shank Holders452
Inserts453
Extended Minor Diameter Length454
Shank Holders454
Inserts455
ISO 6149-1:2006 / SAE J-2244/1456
Metric Shank Holders456
Inserts457
SAE AS5202 / AND10050458
Imperial Shank Holders458
Inserts459
JDS-G173.1460
Metric Shank Holders460
Inserts461
Port and Thread Finishing Kits462
SAE J-1926462
Imperial462
Ferrous Materials462
Non-Ferrous Materials463
Metric464
Ferrous Materials464
Non-Ferrous Materials465
ISO 6149466
No ID Ridge466
Ferrous Materials466
Non-Ferrous Materials467
ID Ridge468
Ferrous Materials468
Non-Ferrous Materials469
SAE AS5202470
Ferrous Materials470
Non-Ferrous Materials471
JDS-G1731472
Recommended Drilling Data474
HSS474
Metric (mm)474
Imperial (inch)478
Carbide476
Metric (mm)476
Imperial (inch)480
Coolant Recommendations475
HSS475
Metric (mm)475
Imperial (inch)479
Carbide477
Metric (mm)477
Imperial (inch)481
A93-BTA (BT-A Drill)483
Introduction Information484
Contents485
System Overview486
Product Nomenclature487
BT-A Drill Holders488
0 Series488
1 Series489
2 Series490
3 Series491
AMPC-C (Reaming)493
Introduction Information495
Contents495
Case Study Example496
Reconditioning Service497
Reaming Overview498
Quick Selection Guide499
How the Reamer Works500
Reamer Recommendation Guide501
Lead-in Angle Information502
Coatings, Cutting Materials, and Dimple Indicators503
Replaceable Head Reamers504
Product Overview504
Product Nomenclature505
7000 Series506
Replaceable Heads507
Expandable507
Fixed508
Screws509
Fixed509
Expandable510
Mandrels511
Cylindrical Shank511
Modular Shank512
9000 Series514
Replaceable Heads515
Screws516
Mandrels517
5000 Series518
Replaceable Heads519
Mandrels520
Monobloc Style Reamers522
Product Overview522
Product Nomenclature523
Monobloc Reamers524
2441 Series524
3620 Series525
3627 Series526
2431 Series527
3610 Series528
3617 Series529
Cutting Ring Style Reamers530
Product Overview530
Product Nomenclature531
Cutting Rings532
Metric (mm)532
Imperial (inch)533
Ring Style Mandrels534
4550 Series534
4555 Series536
4500 Series538
4505 Series540
4330 Series542
4335 Series544
4350 Series546
4355 Series548
4300 Series550
4305 Series552
Radial Adjusting Shanks554
Setup Information555
DIN 69871/1 B and A556
JMTBA MAS-403 BT B and BT557
HSK-A DIN 69893/1558
Straight559
Collet Chuck Adapters560
Cylindrical Shank Adapters561
Recommended Cutting Data562
Replaceable Head Style562
7000 Series562
Metric (mm)562
Imperial (inch)572
9000 Series564
Metric (mm)564
Imperial (inch)574
5000 Series566
Metric (mm)566
Imperial (inch)576
Monobloc Style568
Metric (mm)568
Imperial (inch)578
Cutting Ring Style570
Metric (mm)570
Imperial (inch)580
Stock Allowance and Coolant563
Replaceable Head Style563
7000 Series563
Metric (mm)563
Imperial (inch)573
9000 Series565
Metric (mm)565
Imperial (inch)575
5000 Series567
Metric (mm)567
Imperial (inch)577
Monobloc Style569
Metric (mm)569
Imperial (inch)579
Cutting Ring Style571
Metric (mm)571
Imperial (inch)581
Setup Information582
Replaceable Head Style582
7000 Series582
9000 Series583
5000 Series584
Monobloc Style585
Cutting Ring Style586
Diameter Measurement587
TIR Measurement588
TIR Adjustment589
Troubleshooting Guide590
AMPC-D (Burnishing)593
Introduction Information594
Contents595
Roller Burnishing Overview596
The Principle of Roller Burnishing596
Advantages of Roller Burnishing596
The Process596
When to Roller Burnish597
Product Offering598
Product Selection Guide599
Product Nomenclature600
Burnishing Series601
H Series601
H Series (mini)601
H Series602
Through Holes602
Blind Holes604
I Series606
Through Holes606
Blind Holes607
K Series608
Through Holes608
Blind Holes609
L Series610
Through Holes610
Blind Holes611
F Series612
Through Holes612
Blind Holes613
M Series614
Through Holes614
Blind Holes615
N Series616
Through Holes616
Blind Holes617
O Series618
Through Holes618
Blind Holes619
P Series620
Through Holes620
Blind Holes621
Q Series622
Through Holes622
Blind Holes623
R Series624
Through Holes624
Blind Holes625
S Series626
Through Holes626
Blind Holes627
T Series628
Through Holes628
Blind Holes629
U Series630
Through Holes630
Blind Holes631
Rolls632
Through Holes632
Blind Holes633
Diameter Adjustment634
How it Works635
Recommended Cutting Data636
Metric (mm)636
Imperial (inch)638
Stock Allowance637
Metric (mm)637
Imperial (inch)639
AMPC-E (Threading)641
Introduction Information642
Contents643
High Performance Threading Solutions644
Online Tools645
Solid Carbide Thread Mills646
Solid Carbide Styles and Thread Forms646
Port and Thread Finishing Kits647
Product Nomenclature650
AccuThread 856 Solid Carbide Thread Mills650
ThreadMills USA Solid Carbide Thread Mills650
AccuThread T3 Solid Carbide Thread Mills651
AccuThread 856 & ThreadMills USA652
BSW652
BSPT654
BSPP655
NPT656
NPTF658
NPS660
NPSF661
UN662
ISO670
AccuThread T3670
UN674
ISO677
Indexable Insert Thread Mills680
Overview680
Product Nomenclature681
Bolt-in Style682
Inserts682
NPT / NPTF682
BSPT / BSPP683
UN684
UNJ685
ISO686
Holders687
Pin Style688
Inserts688
NPT / NPTF / BSPT688
BSPP / API-ROUND / ACME689
UN690
UNJ692
ISO693
Holders694
Weldon Shank694
Shell Mill695
Thread Mill Pre-Drill Information696
Thread Mill Calculations and Recommended Passes697
Recommended Cutting Data698
Solid Carbide698
AccuThread 856698
Metric (mm)698
Imperial (inch)699
ThreadMills USA700
Metric (mm)700
Imperial (inch)701
AccuThread T3702
Metric (mm)702
Imperial (inch)703
Indexable704
Positive Rake704
Metric (mm)704
Imperial (inch)705
Neutral Rake706
Metric (mm)706
Imperial (inch)707
Thread Mill Programming Guide708
AccuThread T3 Technical Information710
Thread Mill Troubleshooting Guide712
AMPC-X (Special Tooling Solutions)715
Introduction Information716
Contents717
Special Tooling Options718
Industry Solutions719
Superion720
Insta-Quote722
Design Your Custom Tooling722
User Guide723
Insta-Quote Custom Tooling726
T-A Inserts726
T-A Holders727
GEN3SYS XT Holders728
ALVAN Reamers729
Engineered Specials730
Insert Designs730
T-A PCD Drill Insert730
GEN3SYS XT Vacuum Drill731
Guided T-A732
Success Stories733
i-Form Custom Indexable Drill / Form Tool System734
T-A Products736
Other Products737
QDSI 34 Inserts738
Special Tooling740
Complete Your Design740
Deep Hole Drilling Guidelines742
Product Code Glossary744
Material Cross Reference750
P750
S752
M753
H753
K754
N754
Guaranteed Application756
Drilling Guaranteed Application Form757
Boring, Reaming & Roller Burnishing Guaranteed Application Form758
AccuThread 856 & ThreadMills USA Guaranteed Application Form759
Warranty Information761

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