AMPC_EU-EN

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Drilling Product Selection Guide2
A20-XTP (GEN3SYS® XT Pro & XT)4
Introduction Information6
Contents7
Why You Should go with the Pro8
Competitive Test Results10
Case Study Example11
GEN3SYS XT Pro Drilling System Information12
GEN3SYS XT Drilling System Information13
Insert Comparison and Assembly Information14
Holder Comparison and Overview15
Product Nomenclature16
Inserts16
Holders17
Drill Series18
11 Series18
GEN3SYS XT Pro Drill Inserts18
GEN3SYS XT Pro Drill Insert Holders19
GEN3SYS XT Drill Inserts20
GEN3SYS Drill Insert Holders21
12 Series22
GEN3SYS XT Pro Drill Inserts22
GEN3SYS XT Pro Drill Insert Holders23
GEN3SYS XT Drill Inserts24
GEN3SYS Drill Insert Holders25
13 Series26
GEN3SYS XT Pro Drill Inserts26
GEN3SYS XT Pro Drill Insert Holders27
GEN3SYS XT Drill Inserts28
GEN3SYS Drill Insert Holders29
14 Series30
GEN3SYS XT Pro Drill Inserts30
GEN3SYS XT Pro Drill Insert Holders31
GEN3SYS XT Drill Inserts32
GEN3SYS Drill Insert Holders33
15 Series34
GEN3SYS XT Pro Drill Inserts34
GEN3SYS XT Pro Drill Insert Holders35
GEN3SYS XT Drill Inserts36
GEN3SYS Drill Insert Holders37
16 Series38
GEN3SYS XT Pro Drill Inserts38
GEN3SYS XT Pro Drill Insert Holders39
GEN3SYS XT Drill Inserts40
GEN3SYS Drill Insert Holders41
17 Series42
GEN3SYS XT Pro Drill Inserts42
GEN3SYS XT Pro Drill Insert Holders43
GEN3SYS XT Drill Inserts44
GEN3SYS Drill Insert Holders45
18 Series46
GEN3SYS XT Pro Drill Inserts46
GEN3SYS XT Pro Drill Insert Holders47
GEN3SYS XT Drill Inserts48
GEN3SYS Drill Insert Holders49
20 Series50
GEN3SYS XT Pro Drill Inserts50
GEN3SYS XT Pro Drill Insert Holders51
GEN3SYS XT Drill Inserts52
GEN3SYS Drill Insert Holders53
22 Series54
GEN3SYS XT Pro Drill Inserts54
GEN3SYS XT Pro Drill Insert Holders55
GEN3SYS XT Drill Inserts56
GEN3SYS Drill Insert Holders57
24 Series58
GEN3SYS XT Pro Drill Inserts58
GEN3SYS XT Pro Drill Insert Holders59
GEN3SYS XT Drill Inserts60
GEN3SYS Drill Insert Holders61
26 Series62
GEN3SYS XT Pro Drill Inserts62
GEN3SYS XT Pro Drill Insert Holders63
GEN3SYS XT Drill Inserts64
GEN3SYS Drill Insert Holders65
29 Series66
GEN3SYS XT Pro Drill Inserts66
GEN3SYS XT Pro Drill Insert Holders67
GEN3SYS XT Drill Inserts68
GEN3SYS Drill Insert Holders69
32 Series70
GEN3SYS XT Pro Drill Inserts70
GEN3SYS XT Pro Drill Insert Holders71
GEN3SYS XT Drill Inserts72
GEN3SYS Drill Insert Holders73
Recommended Drilling Data74
Metric (mm)74
GEN3SYS XT Pro74
GEN3SYS XT78
Imperial (inch)82
GEN3SYS XT Pro82
GEN3SYS XT86
Tap Drill Information and Formulas90
Metric (mm)90
Imperial (inch)91
Deep Hole Drilling Guidelines92
Troubleshooting Guide93
A25-TAP (T-A Pro Drilling System)95
Introduction Information96
Contents97
Competitive Test Results99
Case Study100
M Geometry100
K Geometry101
Insert Comparison and Assembly Information102
T-A Pro Drilling System Information103
Product Nomenclature104
Inserts104
Holders105
Drill Series107
Y Series106
Inserts106
Holders108
Metric108
Imperial109
Z Series110
Inserts110
Holders112
Metric112
Imperial113
0 Series114
Inserts114
Holders116
Metric116
Imperial118
1 Series120
Inserts120
Holders124
Metric124
Imperial126
2 Series128
Inserts128
Holders132
Metric132
Imperial134
3 Series136
Inserts136
Holders140
Metric140
Imperial142
Recommended Drilling Data144
Carbide144
Metric (mm)144
Imperial (inch)148
High-Speed Steel146
Metric (mm)146
Imperial (inch)150
Tap Drill Information and Formulas152
Metric (mm)152
Imperial (inch)153
Deep Hole Drilling Guidelines154
Troubleshooting Guide155
A30-TAS (T-A Drilling System)157
Introduction Information158
Contents159
System Overview | Drill Inserts160
Insert Geometries162
Available Standard Insert Geometries164
Drill Holders165
Technical Information166
Product Nomenclature168
Inserts168
Holders169
Drill Series170
Y Series170
GEN2 T-A Drill Inserts170
T-A Drill Inserts171
HSS171
Carbide174
T-A Drill Insert Holders176
Flange Shank176
Taper Shank178
Straight Shank179
ER Collet179
T-A Drill Accessories179
Rotary Coolant Adapters179
Z Series180
GEN2 T-A Drill Inserts180
T-A Drill Inserts181
HSS181
Carbide184
T-A Drill Insert Holders186
Flange Shank186
Taper Shank188
Straight Shank189
ER Collet189
T-A Drill Accessories189
Rotary Coolant Adapters189
0 Series190
GEN2 T-A Drill Inserts190
T-A Drill Inserts191
HSS191
Carbide194
T-A Drill Insert Holders196
Flange Shank196
Taper Shank198
Straight Shank200
ER Collet200
T-A Drill Accessories201
Chamfer Rings201
Rotary Coolant Adapters201
1 Series202
GEN2 T-A Drill Inserts202
T-A Drill Inserts203
HSS203
Carbide208
T-A Drill Insert Holders210
Flange Shank210
Taper Shank212
Straight Shank214
T-A Drill Accessories215
Chamfer Rings215
Rotary Coolant Adapters215
2 Series216
GEN2 T-A Drill Inserts216
T-A Drill Inserts217
HSS217
Carbide223
T-A Drill Insert Holders226
Flange Shank226
Taper Shank228
Straight Shank230
T-A Drill Accessories231
Chamfer Rings231
Rotary Coolant Adapters231
3 Series232
GEN2 T-A Drill Inserts232
T-A Drill Inserts235
HSS235
Carbide238
T-A Drill Insert Holders240
Flange Shank240
Taper Shank242
Straight Shank243
T-A Drill Accessories243
Rotary Coolant Adapters243
4 Series244
GEN2 T-A Drill Inserts244
T-A Drill Inserts246
T-A Drill Insert Holders248
Flange Shank248
Taper Shank249
Straight Shank250
T-A Drill Accessories251
Rotary Coolant Adapters251
5/6 Series252
Inserts252
5 Series252
GEN2 T-A Drill Inserts252
T-A Drill Inserts253
6 Series254
GEN2 T-A Drill Inserts254
T-A Drill Inserts255
T-A Drill Insert Holders256
Flange Shank256
Taper Shank257
Straight Shank258
T-A Drill Accessories259
Rotary Coolant Adapters259
7/8 Series260
Inserts260
7 Series260
GEN2 T-A Drill Inserts260
T-A Drill Inserts261
8 Series262
GEN2 T-A Drill Inserts262
T-A Drill Inserts263
T-A Drill Insert Holders264
Flange Shank264
Taper Shank265
Straight Shank266
T-A Drill Accessories267
Rotary Coolant Adapters267
Rotary Coolant Adapters (RCA)268
T-ACR 45 Chamfer Rings269
Recommended Drilling Data270
GEN2 T-A270
HSS Inserts270
Metric (mm)270
Imperial (inch)286
Carbide Inserts272
Metric (mm)272
Imperial (inch)288
T-A274
HSS Inserts274
Metric (mm)274
Imperial (inch)290
Carbide Inserts276
Metric (mm)276
Imperial (inch)292
T-A Flat Bottom Geometry278
HSS Inserts278
Metric (mm)278
Imperial (inch)294
Carbide Inserts280
Metric (mm)280
Imperial (inch)296
T-A with Diamond Coating282
Carbide Inserts282
Metric (mm)282
Imperial (inch)298
Tap Drill Information and Formulas283
Metric (mm)283
Imperial (inch)299
Coolant Recommendations284
HSS Drill Inserts284
Metric (mm)284
Imperial (inch)300
Carbide Drill Inserts285
Metric (mm)285
Imperial (inch)301
Troubleshooting Guide302
Deep Hole Drilling Guidelines304
A50-APX (APX Drill)307
Introduction Information308
Contents309
Drill Selection Guide310
Pilot Insert Options312
Product Nomenclature313
Drill Series314
33 Series314
Drill Heads314
IC Inserts314
Drill Holders315
Straight Shank315
CAT Integral Shank315
38 Series316
Drill Heads316
IC Inserts316
Drill Holders317
Straight Shank317
CAT Integral Shank317
44 Series318
Drill Heads318
IC Inserts318
Drill Holders319
Straight Shank319
CAT Integral Shank319
51 Series320
Drill Heads320
IC Inserts320
Drill Holders321
Straight Shank321
CV50 Shank321
57 Series322
Drill Heads322
IC Inserts322
Drill Holders323
Straight Shank323
CV50 Shank323
63 Series324
Drill Heads324
IC Inserts324
Drill Holders325
Straight Shank325
CV50 Shank325
70 Series326
Drill Heads326
IC Inserts326
Wear Pads326
Drill Holders327
Straight Shank327
CV50 Shank327
76 Series328
Drill Heads328
IC Inserts328
Wear Pads328
Drill Holders329
Straight Shank329
CV50 Shank329
83 Series330
Drill Heads330
IC Inserts330
Wear Pads330
Drill Holders331
Straight Shank331
CV50 Shank331
89 Series332
Drill Heads332
IC Inserts332
Wear Pads332
Drill Holders333
Straight Shank333
CV50 Shank333
95 Series334
Drill Heads334
IC Inserts334
Wear Pads334
Drill Holders335
Straight Shank335
CV50 Shank335
Recommended Drilling Data336
Metric (mm)336
Imperial (inch)337
A55-4TX (4TEX Drill)341
Introduction Information342
Contents343
Product Overview344
Insert Information345
Product Nomenclature347
Drill Series348
03 Series348
Metric Shank348
Imperial Shank349
04 Series350
Metric Shank350
Imperial Shank351
05 Series352
Metric Shank352
Imperial Shank353
06 Series354
Metric Shank354
Imperial Shank355
07 Series356
Metric Shank356
Imperial Shank357
09 Series358
Metric Shank358
Imperial Shank360
11 Series362
Metric Shank362
Imperial Shank364
14 Series366
Metric Shank366
Imperial Shank368
Eccentric Sleeves370
Diameter Adjustment371
Center Height Alignment372
Proper Center Line Position372
How to Correct Issues373
Recommended Drilling Data374
Metric (mm)374
Imperial (inch)375
Insert Geometry Recommendations376
Troubleshooting377
Safety Information378
A60-REV (Revolution Drill)381
Introduction Information382
Contents383
Product Overview384
Setup Instructions386
Product Nomenclature387
Drill Series388
34 Series388
Straight Shank388
CV40 Shank389
CV50 Shank389
Cartridges389
IC Inserts389
36 Series390
Straight Shank390
CV40 Shank391
CV50 Shank391
Cartridges391
IC Inserts391
38 Series392
Straight Shank392
CV40 Shank393
CV50 Shank393
Cartridges393
IC Inserts393
42 Series394
Straight Shank394
CV40 Shank395
CV50 Shank395
Cartridges395
IC Inserts395
44 Series396
Straight Shank396
CV50 Shank397
Cartridges397
IC Inserts397
46 Series398
Straight Shank398
CV50 Shank399
Cartridges399
IC Inserts399
48 Series400
Straight Shank400
CV50 Shank401
Cartridges401
IC Inserts401
52 Series402
Straight Shank402
CV50 Shank403
Cartridges403
IC Inserts403
54 Series404
Straight Shank404
CV50 Shank405
Cartridges405
IC Inserts405
56 Series406
Straight Shank406
CV50 Shank407
Cartridges407
IC Inserts407
58 Series408
Straight Shank408
CV50 Shank409
Cartridges409
IC Inserts409
Recommended Cutting Data410
Metric (mm)410
Imperial (inch)411
A70-OPN (Opening Drill)413
Introduction Information414
Contents415
Product Overview416
Setup Instructions417
Nomenclature418
Holders418
Inserts419
Drill Shank Style420
Straight Shank420
Metric420
Imperial421
BT40 Shank422
BT50 Shank423
CV40 Shank424
CV50 Shank425
HSK63 Shank426
HSK100 Shank427
ABS63 Shank428
DIN50 Shank429
Recommended Cutting Data430
Metric (mm)430
Imperial (inch)432
Formulas and Constants431
Metric (mm)431
Imperial (inch)433
A92-ACP (AccuPort 432)435
Introduction Information436
Contents437
Product Overview438
Replaceable Inserts Overview440
Product Nomenclature441
Port Specifications442
SAE J-1926 / ISO 11926-1 / MS-16142442
Imperial442
Shank Holders442
Inserts443
Metric444
Shank Holders444
Inserts445
Extended Minor Diameter Length446
Shank Holders446
Inserts447
ISO 6149-1:2006 / SAE J-2244/1448
Metric Shank Holders448
Inserts449
SAE AS5202 / AND10050450
Imperial Shank Holders450
Inserts451
JDS-G173.1452
Metric Shank Holders452
Inserts453
Port and Thread Finishing Kits454
SAE J-1926454
Imperial454
Ferrous Materials454
Non-Ferrous Materials455
Metric456
Ferrous Materials456
Non-Ferrous Materials457
ISO 6149458
No ID Ridge458
Ferrous Materials458
Non-Ferrous Materials459
ID Ridge460
Ferrous Materials460
Non-Ferrous Materials461
SAE AS5202462
Ferrous Materials462
Non-Ferrous Materials463
JDS-G1731464
Recommended Drilling Data466
HSS466
Metric (mm)466
Imperial (inch)470
Carbide468
Metric (mm)468
Imperial (inch)472
Coolant Recommendations467
HSS467
Metric (mm)467
Imperial (inch)471
Carbide469
Metric (mm)469
Imperial (inch)473
A93-BTA (BT-A Drill)475
Introduction Information476
Contents477
System Overview478
Product Nomenclature479
BT-A Drill Holders480
0 Series480
1 Series481
2 Series482
3 Series483
AMPC-C (Reaming)485
Introduction Information486
Contents487
Case Study Example488
Reconditioning Service489
Reaming Overview490
Quick Selection Guide491
How the Reamer Works492
Reamer Recommendation Guide493
Lead-in Angle Information494
Coatings, Cutting Materials, and Dimple Indicators495
Replaceable Head Reamers496
Product Overview496
Product Nomenclature497
Replaceable Heads498
Fixed498
Expandable499
Replaceable Head Screws501
Fixed500
Expandable501
Replaceable Head Mandrels502
Cylindrical Shank502
Short Length502
Long Length503
Modular Shank504
Monobloc Style Reamers506
Product Overview506
Product Nomenclature507
Monobloc Reamers508
2441 Series508
3620 Series509
3627 Series510
2431 Series511
3610 Series512
3617 Series513
Cutting Ring Style Reamers514
Product Overview514
Product Nomenclature515
Cutting Rings516
Metric (mm)516
Imperial (inch)517
Ring Style Mandrels518
4550 Series518
4555 Series520
4500 Series522
4505 Series524
4330 Series526
4335 Series528
4350 Series530
4355 Series532
4300 Series534
4305 Series536
Radial Adjusting Shanks538
Setup Information539
Shanks540
DIN 69871/1 B and A540
JMTBA MAS-403 BT B and BT541
HSK-A DIN 69893/1542
Straight543
Radial Adjusting Adapters544
Collet Chuck Adapters544
Cylindrical Shank Adapters545
Recommended Cutting Data546
Replaceable Head Style546
Metric (mm)546
Imperial (inch)552
Monobloc Style548
Metric (mm)548
Imperial (inch)554
Cutting Ring Style550
Metric (mm)550
Imperial (inch)556
Stock Allowance and Coolant547
Replaceable Head Style547
Metric (mm)547
Imperial (inch)553
Monobloc Style549
Metric (mm)549
Imperial (inch)555
Cutting Ring Style551
Metric (mm)551
Imperial (inch)557
Setup Information558
Replaceable Head Style558
Monobloc Style559
Cutting Ring Style560
Diameter Measurement561
TIR Measurement562
TIR Adjustment563
Troubleshooting Guide564
AMPC-D (Burnishing)567
Introduction Information568
Contents569
Roller Burnishing Overview570
The Principle of Roller Burnishing570
Advantages of Roller Burnishing570
The Process570
When to Roller Burnish571
Product Offering572
Product Selection Guide573
Product Nomenclature574
Burnishing Series575
H Series575
H Series (mini)575
H Series576
Through Holes576
Blind Holes578
I Series580
Through Holes580
Blind Holes581
K Series582
Through Holes582
Blind Holes583
L Series584
Through Holes584
Blind Holes585
F Series586
Through Holes586
Blind Holes587
M Series588
Through Holes588
Blind Holes589
N Series590
Through Holes590
Blind Holes591
O Series592
Through Holes592
Blind Holes593
P Series594
Through Holes594
Blind Holes595
Q Series596
Through Holes596
Blind Holes597
R Series598
Through Holes598
Blind Holes599
S Series600
Through Holes600
Blind Holes601
T Series602
Through Holes602
Blind Holes603
U Series604
Through Holes604
Blind Holes605
Rolls606
Through Holes606
Blind Holes607
Diameter Adjustment608
How it Works609
Recommended Cutting Data610
Metric (mm)610
Imperial (inch)612
Stock Allowance611
Metric (mm)611
Imperial (inch)613
AMPC-E (Threading)615
Introduction Information616
Contents617
High Performance Threading Solutions618
Online Tools619
Solid Carbide Thread Mills620
Solid Carbide Styles and Thread Forms620
Port and Thread Finishing Kits621
Product Nomenclature622
AccuThread 856 Solid Carbide Thread Mills622
ThreadMills USA Solid Carbide Thread Mills622
AccuThread T3 Solid Carbide Thread Mills623
AccuThread 856 & ThreadMills USA624
BSW624
BSPT626
BSPP627
NPT628
NPTF630
NPS632
NPSF633
UN634
ISO642
AccuThread T3642
UN646
ISO649
Indexable Insert Thread Mills652
Overview652
Product Nomenclature653
Bolt-in Style654
Inserts654
NPT / NPTF654
BSPT / BSPP655
UN656
UNJ657
ISO658
Holders659
Pin Style660
Inserts660
NPT / NPTF / BSPT660
BSPP / API-ROUND / ACME661
UN662
UNJ664
ISO665
Holders666
Weldon Shank666
Shell Mill667
Thread Mill Pre-Drill Information668
Thread Mill Calculations and Recommended Passes669
Recommended Cutting Data670
Solid Carbide670
AccuThread 856670
Metric (mm)670
Imperial (inch)671
ThreadMills USA672
Metric (mm)672
Imperial (inch)673
AccuThread T3674
Metric (mm)674
Imperial (inch)675
Indexable676
Positive Rake676
Metric (mm)676
Imperial (inch)677
Neutral Rake678
Metric (mm)678
Imperial (inch)679
Thread Mill Programming Guide680
AccuThread T3 Technical Information682
Thread Mill Troubleshooting Guide684
AMPC-X (Special Tooling Solutions)687
Introduction Information688
Contents689
Special Tooling Options690
Industry Solutions691
Superion692
Insta-Quote694
Design Your Custom Tooling694
User Guide695
Insta-Quote Custom Tooling698
T-A Inserts698
T-A Holders699
GEN3SYS XT Holders700
ALVAN Reamers701
Engineered Specials702
Insert Designs702
T-A PCD Drill Insert702
GEN3SYS XT Vacuum Drill703
Guided T-A704
Success Stories705
i-Form Custom Indexable Drill / Form Tool System706
T-A Products708
Other Products709
QDSI 34 Inserts710
Special Tooling712
Complete Your Design712
Deep Hole Drilling Guidelines714
Product Code Glossary716
0716
1716
2716
3716
4716
6717
7717
9717
A717
B717
C717
D717
G717
H717
I718
J718
O718
R718
S718
T718
V719
W719
X719
Online Tools720
Customer Support722
Material Cross Reference724
P724
S726
M727
H727
K728
N728
Guaranteed Application730
AccuThread 856 & ThreadMills USA Guaranteed Application Form733
Boring, Reaming & Roller Burnishing Guaranteed Application Form732
Drilling Guaranteed Application Form731
Warranty Information735

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