AMPC_EU-EN

Drilling Product Selection Guide2
A20-XTP (GEN3SYS® XT Pro & XT)4
Introduction Information6
Contents7
Why You Should go with the Pro8
Competitive Test Results10
Case Study Example11
GEN3SYS XT Pro Drilling System Information12
GEN3SYS XT Drilling System Information13
Insert Comparison and Assembly Information14
Holder Comparison and Overview15
Product Nomenclature16
Inserts16
Holders17
Drill Series18
11 Series18
GEN3SYS XT Pro Drill Inserts18
GEN3SYS XT Pro Drill Insert Holders19
GEN3SYS XT Drill Inserts20
GEN3SYS Drill Insert Holders21
12 Series22
GEN3SYS XT Pro Drill Inserts22
GEN3SYS XT Pro Drill Insert Holders23
GEN3SYS XT Drill Inserts24
GEN3SYS Drill Insert Holders25
13 Series26
GEN3SYS XT Pro Drill Inserts26
GEN3SYS XT Pro Drill Insert Holders27
GEN3SYS XT Drill Inserts28
GEN3SYS Drill Insert Holders29
14 Series30
GEN3SYS XT Pro Drill Inserts30
GEN3SYS XT Pro Drill Insert Holders31
GEN3SYS XT Drill Inserts32
GEN3SYS Drill Insert Holders33
15 Series34
GEN3SYS XT Pro Drill Inserts34
GEN3SYS XT Pro Drill Insert Holders35
GEN3SYS XT Drill Inserts36
GEN3SYS Drill Insert Holders37
16 Series38
GEN3SYS XT Pro Drill Inserts38
GEN3SYS XT Pro Drill Insert Holders39
GEN3SYS XT Drill Inserts40
GEN3SYS Drill Insert Holders41
17 Series42
GEN3SYS XT Pro Drill Inserts42
GEN3SYS XT Pro Drill Insert Holders43
GEN3SYS XT Drill Inserts44
GEN3SYS Drill Insert Holders45
18 Series46
GEN3SYS XT Pro Drill Inserts46
GEN3SYS XT Pro Drill Insert Holders47
GEN3SYS XT Drill Inserts48
GEN3SYS Drill Insert Holders49
20 Series50
GEN3SYS XT Pro Drill Inserts50
GEN3SYS XT Pro Drill Insert Holders51
GEN3SYS XT Drill Inserts52
GEN3SYS Drill Insert Holders53
22 Series54
GEN3SYS XT Pro Drill Inserts54
GEN3SYS XT Pro Drill Insert Holders55
GEN3SYS XT Drill Inserts56
GEN3SYS Drill Insert Holders57
24 Series58
GEN3SYS XT Pro Drill Inserts58
GEN3SYS XT Pro Drill Insert Holders59
GEN3SYS XT Drill Inserts60
GEN3SYS Drill Insert Holders61
26 Series62
GEN3SYS XT Pro Drill Inserts62
GEN3SYS XT Pro Drill Insert Holders63
GEN3SYS XT Drill Inserts64
GEN3SYS Drill Insert Holders65
29 Series66
GEN3SYS XT Pro Drill Inserts66
GEN3SYS XT Pro Drill Insert Holders67
GEN3SYS XT Drill Inserts68
GEN3SYS Drill Insert Holders69
32 Series70
GEN3SYS XT Pro Drill Inserts70
GEN3SYS XT Pro Drill Insert Holders71
GEN3SYS XT Drill Inserts72
GEN3SYS Drill Insert Holders73
Recommended Drilling Data74
Metric (mm)74
GEN3SYS XT Pro74
GEN3SYS XT78
Imperial (inch)82
GEN3SYS XT Pro82
GEN3SYS XT86
Tap Drill Information and Formulas90
Metric (mm)90
Imperial (inch)91
Deep Hole Drilling Guidelines92
Troubleshooting Guide93
A25-TAP (T-A Pro Drilling System)95
Introduction Information96
Contents97
Competitive Test Results99
Case Study100
M Geometry100
K Geometry101
Insert Comparison and Assembly Information102
T-A Pro Drilling System Information103
Product Nomenclature104
Inserts104
Holders105
Drill Series107
Y Series106
Inserts106
Holders108
Metric108
Imperial109
Z Series110
Inserts110
Holders112
Metric112
Imperial113
0 Series114
Inserts114
Holders116
Metric116
Imperial118
1 Series120
Inserts120
Holders124
Metric124
Imperial126
2 Series128
Inserts128
Holders132
Metric132
Imperial134
3 Series136
Inserts136
Holders140
Metric140
Imperial142
T-A Pro Kits144
Holders144
Inserts145
Recommended Drilling Data146
Carbide146
Metric (mm)146
Imperial (inch)150
High-Speed Steel148
Metric (mm)148
Imperial (inch)152
Tap Drill Information and Formulas154
Metric (mm)154
Imperial (inch)155
Deep Hole Drilling Guidelines156
Troubleshooting Guide157
A30-TAS (T-A Drilling System)159
Introduction Information160
Contents161
System Overview | Drill Inserts162
Insert Geometries164
Available Standard Insert Geometries166
Drill Holders167
Technical Information168
Product Nomenclature170
Inserts170
Holders171
Drill Series172
Y Series172
GEN2 T-A Drill Inserts172
T-A Drill Inserts173
HSS173
Carbide176
T-A Drill Insert Holders178
Flange Shank178
Taper Shank180
Straight Shank181
ER Collet181
T-A Drill Accessories181
Rotary Coolant Adapters181
Z Series182
GEN2 T-A Drill Inserts182
T-A Drill Inserts183
HSS183
Carbide186
T-A Drill Insert Holders188
Flange Shank188
Taper Shank190
Straight Shank191
ER Collet191
T-A Drill Accessories191
Rotary Coolant Adapters191
0 Series192
GEN2 T-A Drill Inserts192
T-A Drill Inserts193
HSS193
Carbide196
T-A Drill Insert Holders198
Flange Shank198
Taper Shank200
Straight Shank202
ER Collet202
T-A Drill Accessories203
Chamfer Rings203
Rotary Coolant Adapters203
1 Series204
GEN2 T-A Drill Inserts204
T-A Drill Inserts205
HSS205
Carbide210
T-A Drill Insert Holders212
Flange Shank212
Taper Shank214
Straight Shank216
T-A Drill Accessories217
Chamfer Rings217
Rotary Coolant Adapters217
2 Series218
GEN2 T-A Drill Inserts218
T-A Drill Inserts219
HSS219
Carbide225
T-A Drill Insert Holders228
Flange Shank228
Taper Shank230
Straight Shank232
T-A Drill Accessories233
Chamfer Rings233
Rotary Coolant Adapters233
3 Series234
GEN2 T-A Drill Inserts234
T-A Drill Inserts237
HSS237
Carbide240
T-A Drill Insert Holders242
Flange Shank242
Taper Shank244
Straight Shank245
T-A Drill Accessories245
Rotary Coolant Adapters245
4 Series246
GEN2 T-A Drill Inserts246
T-A Drill Inserts248
T-A Drill Insert Holders250
Flange Shank250
Taper Shank251
Straight Shank252
T-A Drill Accessories253
Rotary Coolant Adapters253
5/6 Series254
Inserts254
5 Series254
GEN2 T-A Drill Inserts254
T-A Drill Inserts255
6 Series256
GEN2 T-A Drill Inserts256
T-A Drill Inserts257
T-A Drill Insert Holders258
Flange Shank258
Taper Shank259
Straight Shank260
T-A Drill Accessories261
Rotary Coolant Adapters261
7/8 Series262
Inserts262
7 Series262
GEN2 T-A Drill Inserts262
T-A Drill Inserts263
8 Series264
GEN2 T-A Drill Inserts264
T-A Drill Inserts265
T-A Drill Insert Holders266
Flange Shank266
Taper Shank267
Straight Shank268
T-A Drill Accessories269
Rotary Coolant Adapters269
Rotary Coolant Adapters (RCA)270
T-ACR 45 Chamfer Rings271
Recommended Drilling Data272
GEN2 T-A272
HSS Inserts272
Metric (mm)272
Imperial (inch)288
Carbide Inserts274
Metric (mm)274
Imperial (inch)290
T-A276
HSS Inserts276
Metric (mm)276
Imperial (inch)292
Carbide Inserts278
Metric (mm)278
Imperial (inch)294
T-A Flat Bottom Geometry280
HSS Inserts280
Metric (mm)280
Imperial (inch)296
Carbide Inserts282
Metric (mm)282
Imperial (inch)298
T-A with Diamond Coating284
Carbide Inserts284
Metric (mm)284
Imperial (inch)300
Tap Drill Information and Formulas285
Metric (mm)285
Imperial (inch)301
Coolant Recommendations286
HSS Drill Inserts286
Metric (mm)286
Imperial (inch)302
Carbide Drill Inserts287
Metric (mm)287
Imperial (inch)303
Troubleshooting Guide304
Deep Hole Drilling Guidelines306
A50-APX (APX Drill)309
Introduction Information310
Contents311
Drill Selection Guide312
Pilot Insert Options314
Product Nomenclature315
Drill Series316
33 Series316
Drill Heads316
IC Inserts316
Drill Holders317
Straight Shank317
CAT Integral Shank317
38 Series318
Drill Heads318
IC Inserts318
Drill Holders319
Straight Shank319
CAT Integral Shank319
44 Series320
Drill Heads320
IC Inserts320
Drill Holders321
Straight Shank321
CAT Integral Shank321
51 Series322
Drill Heads322
IC Inserts322
Drill Holders323
Straight Shank323
CV50 Shank323
57 Series324
Drill Heads324
IC Inserts324
Drill Holders325
Straight Shank325
CV50 Shank325
63 Series326
Drill Heads326
IC Inserts326
Drill Holders327
Straight Shank327
CV50 Shank327
70 Series328
Drill Heads328
IC Inserts328
Wear Pads328
Drill Holders329
Straight Shank329
CV50 Shank329
76 Series330
Drill Heads330
IC Inserts330
Wear Pads330
Drill Holders331
Straight Shank331
CV50 Shank331
83 Series332
Drill Heads332
IC Inserts332
Wear Pads332
Drill Holders333
Straight Shank333
CV50 Shank333
89 Series334
Drill Heads334
IC Inserts334
Wear Pads334
Drill Holders335
Straight Shank335
CV50 Shank335
95 Series336
Drill Heads336
IC Inserts336
Wear Pads336
Drill Holders337
Straight Shank337
CV50 Shank337
Recommended Drilling Data338
Metric (mm)338
Imperial (inch)339
Deep Hole Drilling Guidelines340
A55-4TX (4TEX Drill)343
Introduction Information344
Contents345
Product Overview346
Insert Information347
Product Nomenclature349
Drill Series350
03 Series350
Metric Shank350
Imperial Shank351
04 Series352
Metric Shank352
Imperial Shank353
05 Series354
Metric Shank354
Imperial Shank355
06 Series356
Metric Shank356
Imperial Shank357
07 Series358
Metric Shank358
Imperial Shank359
09 Series360
Metric Shank360
Imperial Shank362
11 Series364
Metric Shank364
Imperial Shank366
14 Series368
Metric Shank368
Imperial Shank370
Eccentric Sleeves372
Diameter Adjustment373
Center Height Alignment374
Proper Center Line Position374
How to Correct Issues375
Recommended Drilling Data376
Metric (mm)376
Imperial (inch)377
Insert Geometry Recommendations378
Troubleshooting379
Safety Information380
A60-REV (Revolution Drill)383
Introduction Information384
Contents385
Product Overview386
Setup Instructions388
Product Nomenclature389
Drill Series390
34 Series390
Straight Shank390
CV40 Shank391
CV50 Shank391
Cartridges391
IC Inserts391
36 Series392
Straight Shank392
CV40 Shank393
CV50 Shank393
Cartridges393
IC Inserts393
38 Series394
Straight Shank394
CV40 Shank395
CV50 Shank395
Cartridges395
IC Inserts395
42 Series396
Straight Shank396
CV40 Shank397
CV50 Shank397
Cartridges397
IC Inserts397
44 Series398
Straight Shank398
CV50 Shank399
Cartridges399
IC Inserts399
46 Series400
Straight Shank400
CV50 Shank401
Cartridges401
IC Inserts401
48 Series402
Straight Shank402
CV50 Shank403
Cartridges403
IC Inserts403
52 Series404
Straight Shank404
CV50 Shank405
Cartridges405
IC Inserts405
54 Series406
Straight Shank406
CV50 Shank407
Cartridges407
IC Inserts407
56 Series408
Straight Shank408
CV50 Shank409
Cartridges409
IC Inserts409
58 Series410
Straight Shank410
CV50 Shank411
Cartridges411
IC Inserts411
Recommended Cutting Data412
Metric (mm)412
Imperial (inch)413
A70-OPN (Opening Drill)415
Introduction Information416
Contents417
Product Overview418
Setup Instructions419
Nomenclature420
Holders420
Inserts421
Drill Shank Style422
Straight Shank422
Metric422
Imperial423
BT40 Shank424
BT50 Shank425
CV40 Shank426
CV50 Shank427
HSK63 Shank428
HSK100 Shank429
ABS63 Shank430
DIN50 Shank431
Recommended Cutting Data432
Metric (mm)432
Imperial (inch)434
Formulas and Constants433
Metric (mm)433
Imperial (inch)435
A92-ACP (AccuPort 432)437
Introduction Information438
Contents439
Product Overview440
Replaceable Inserts Overview442
Product Nomenclature443
Port Specifications444
SAE J-1926 / ISO 11926-1 / MS-16142444
Imperial444
Shank Holders444
Inserts445
Metric446
Shank Holders446
Inserts447
Extended Minor Diameter Length448
Shank Holders448
Inserts449
ISO 6149-1:2006 / SAE J-2244/1450
Metric Shank Holders450
Inserts451
SAE AS5202 / AND10050452
Imperial Shank Holders452
Inserts453
JDS-G173.1454
Metric Shank Holders454
Inserts455
Port and Thread Finishing Kits456
SAE J-1926456
Imperial456
Ferrous Materials456
Non-Ferrous Materials457
Metric458
Ferrous Materials458
Non-Ferrous Materials459
ISO 6149460
No ID Ridge460
Ferrous Materials460
Non-Ferrous Materials461
ID Ridge462
Ferrous Materials462
Non-Ferrous Materials463
SAE AS5202464
Ferrous Materials464
Non-Ferrous Materials465
JDS-G1731466
Recommended Drilling Data468
HSS468
Metric (mm)468
Imperial (inch)472
Carbide470
Metric (mm)470
Imperial (inch)474
Coolant Recommendations469
HSS469
Metric (mm)469
Imperial (inch)473
Carbide471
Metric (mm)471
Imperial (inch)475
A93-BTA (BT-A Drill)477
Introduction Information478
Contents479
System Overview480
Product Nomenclature481
BT-A Drill Holders482
0 Series482
1 Series483
2 Series484
3 Series485
AMPC-C (Reaming)487
Introduction Information489
Contents489
Case Study Example490
Reconditioning Service491
Reaming Overview492
Quick Selection Guide493
How the Reamer Works494
Reamer Recommendation Guide495
Lead-in Angle Information496
Coatings, Cutting Materials, and Dimple Indicators497
Replaceable Head Reamers498
Product Overview498
Product Nomenclature499
7000 Series500
Replaceable Heads501
Expandable501
Fixed502
Screws503
Fixed503
Expandable504
Mandrels505
Cylindrical Shank505
Modular Shank506
9000 Series508
Replaceable Heads509
Screws510
Mandrels511
5000 Series512
Replaceable Heads513
Mandrels514
Monobloc Style Reamers516
Product Overview516
Product Nomenclature517
Monobloc Reamers518
2441 Series518
3620 Series519
3627 Series520
2431 Series521
3610 Series522
3617 Series523
Cutting Ring Style Reamers524
Product Overview524
Product Nomenclature525
Cutting Rings526
Metric (mm)526
Imperial (inch)527
Ring Style Mandrels528
4550 Series528
4555 Series530
4500 Series532
4505 Series534
4330 Series536
4335 Series538
4350 Series540
4355 Series542
4300 Series544
4305 Series546
Radial Adjusting Shanks548
Setup Information549
DIN 69871/1 B and A550
JMTBA MAS-403 BT B and BT551
HSK-A DIN 69893/1552
Straight553
Collet Chuck Adapters554
Cylindrical Shank Adapters555
Recommended Cutting Data556
Replaceable Head Style556
7000 Series556
Metric (mm)556
Imperial (inch)566
9000 Series558
Metric (mm)558
Imperial (inch)568
5000 Series560
Metric (mm)560
Imperial (inch)570
Monobloc Style562
Metric (mm)562
Imperial (inch)572
Cutting Ring Style564
Metric (mm)564
Imperial (inch)574
Stock Allowance and Coolant557
Replaceable Head Style557
7000 Series557
Metric (mm)557
Imperial (inch)567
9000 Series559
Metric (mm)559
Imperial (inch)569
5000 Series561
Metric (mm)561
Imperial (inch)571
Monobloc Style563
Metric (mm)563
Imperial (inch)573
Cutting Ring Style565
Metric (mm)565
Imperial (inch)575
Setup Information576
Replaceable Head Style576
7000 Series576
9000 Series577
5000 Series578
Monobloc Style579
Cutting Ring Style580
Diameter Measurement581
TIR Measurement582
TIR Adjustment583
Troubleshooting Guide584
AMPC-D (Burnishing)587
Introduction Information588
Contents589
Roller Burnishing Overview590
The Principle of Roller Burnishing590
Advantages of Roller Burnishing590
The Process590
When to Roller Burnish591
Product Offering592
Product Selection Guide593
Product Nomenclature594
Burnishing Series595
H Series595
H Series (mini)595
H Series596
Through Holes596
Blind Holes598
I Series600
Through Holes600
Blind Holes601
K Series602
Through Holes602
Blind Holes603
L Series604
Through Holes604
Blind Holes605
F Series606
Through Holes606
Blind Holes607
M Series608
Through Holes608
Blind Holes609
N Series610
Through Holes610
Blind Holes611
O Series612
Through Holes612
Blind Holes613
P Series614
Through Holes614
Blind Holes615
Q Series616
Through Holes616
Blind Holes617
R Series618
Through Holes618
Blind Holes619
S Series620
Through Holes620
Blind Holes621
T Series622
Through Holes622
Blind Holes623
U Series624
Through Holes624
Blind Holes625
Rolls626
Through Holes626
Blind Holes627
Diameter Adjustment628
How it Works629
Recommended Cutting Data630
Metric (mm)630
Imperial (inch)632
Stock Allowance631
Metric (mm)631
Imperial (inch)633
AMPC-E (Threading)635
Introduction Information636
Contents637
High Performance Threading Solutions638
Online Tools639
Solid Carbide Thread Mills640
Solid Carbide Styles and Thread Forms640
Port and Thread Finishing Kits641
Product Nomenclature642
AccuThread 856 Solid Carbide Thread Mills642
ThreadMills USA Solid Carbide Thread Mills642
AccuThread T3 Solid Carbide Thread Mills643
AccuThread 856 & ThreadMills USA644
BSW644
BSPT646
BSPP647
NPT648
NPTF650
NPS652
NPSF653
UN654
ISO662
AccuThread T3662
UN666
ISO669
Indexable Insert Thread Mills672
Overview672
Product Nomenclature673
Bolt-in Style674
Inserts674
NPT / NPTF674
BSPT / BSPP675
UN676
UNJ677
ISO678
Holders679
Pin Style680
Inserts680
NPT / NPTF / BSPT680
BSPP / API-ROUND / ACME681
UN682
UNJ684
ISO685
Holders686
Weldon Shank686
Shell Mill687
Thread Mill Pre-Drill Information688
Thread Mill Calculations and Recommended Passes689
Recommended Cutting Data690
Solid Carbide690
AccuThread 856690
Metric (mm)690
Imperial (inch)691
ThreadMills USA692
Metric (mm)692
Imperial (inch)693
AccuThread T3694
Metric (mm)694
Imperial (inch)695
Indexable696
Positive Rake696
Metric (mm)696
Imperial (inch)697
Neutral Rake698
Metric (mm)698
Imperial (inch)699
Thread Mill Programming Guide700
AccuThread T3 Technical Information702
Thread Mill Troubleshooting Guide704
AMPC-X (Special Tooling Solutions)707
Introduction Information708
Contents709
Special Tooling Options710
Industry Solutions711
Superion712
Insta-Quote714
Design Your Custom Tooling714
User Guide715
Insta-Quote Custom Tooling718
T-A Inserts718
T-A Holders719
GEN3SYS XT Holders720
ALVAN Reamers721
Engineered Specials722
Insert Designs722
T-A PCD Drill Insert722
GEN3SYS XT Vacuum Drill723
Guided T-A724
Success Stories725
i-Form Custom Indexable Drill / Form Tool System726
T-A Products728
Other Products729
QDSI 34 Inserts730
Special Tooling732
Complete Your Design732
Deep Hole Drilling Guidelines734
Product Code Glossary736
Material Cross Reference742
P742
S744
M745
H745
K746
N746
Guaranteed Application748
Drilling Guaranteed Application Form749
Boring, Reaming & Roller Burnishing Guaranteed Application Form750
AccuThread 856 & ThreadMills USA Guaranteed Application Form751
Warranty Information753

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