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DRILLING | GEN3SYS® XT Pro and XT High PenetraƟon Replaceable Insert Drilling System

Tap Drill InformaƟon and Formulas | Imperial (inch)

American - Unified Inch Screw Thread

A

Formulas 1. RPM = (3.82 • SFM) / DIA where:

Probable Mean Oversize

Tap Drill Size

Decimal Equivalent

* Theo % Thread

Probable Hole Size

** Probable % Thread

DRILLING

RPM = revoluƟons per minute (rev/min) SFM = speed (Ō/min) DIA = diameter of drill (inch)

Tap Size 1/2 - 20

29/64

0.4531

72% 72% 83% 87% 70% 65% 79% 72% 87% 75% 65% 72% 84% 77% 72% 72% 77% 75% 76% 65% 84% 67% 72% 72% 82% 77% 67% 87% 72% 67% 87% 72% 76%

0.003 0.003 0.003 0.003 0.003 0.003 0.003 0.003 0.003 0.003 0.003 0.003 0.003 0.003 0.003 0.003 0.003 0.003 0.003 0.003 0.003 0.003 0.003 0.003 0.003 0.003 0.003 0.003 0.003 0.003 0.003 0.003 0.003

0.4561 0.4754 0.4874 0.5030 0.5148 0.5186 0.5343 0.5499 0.5655 0.5739 0.5811 0.6124 0.6436 0.6526 0.6593 0.6749 0.6905 0.6920 0.7686 0.7843 0.7999 0.8155 0.8624 0.8936 0.8691 0.8780 0.8936 0.9093 0.9249 0.9405 1.0343 1.0499 1.1124

68% 69% 80% 82% 66% 61% 77% 69% 82% 71% 61% 69% 82% 75% 70% 69% 73% 71% 74% 63% 81% 64% 69% 68% 81% 75% 65% 84% 69% 64% 84% 69% 74%

12.0 mm 0.4724

9/16 - 12

31/64

0.4844 0.5000

2. IPM

= RPM • IPR

1/2

where: IPM = inches per minute (in/min) RPM = revoluƟons per minute (rev/min) IPR = feed rate (in/rev) 3. SFM = RPM • 0.262 • DIA where: SFM = speed (Ō/min) RPM = revoluƟons per minute (rev/min) DIA = diameter of drill (inch)

9/16 - 18

13.0 mm 0.5118

31/64 17/32 35/64

0.5156 0.5313 0.5469 0.5625 0.5781 0.6094 0.6406 0.6563 0.6719 0.6875 0.7656 0.7813 0.7969 0.8125 0.8594 0.8906 0.8750 0.8906 0.9063 0.9219 0.9375 1.0313 1.0469 1.1094

5/8 - 11 5/8 - 12

B

9/16

5/8 - 18

14.5 mm 0.5709

37/64

11/16 - 12 39/64

BORING

41/64

3/4 - 10

16.5 mm 0.6496

21/32 43/64 11/16 49/64 25/32 51/64 13/16

4. Thrust

= 153,700 • IPR • DIA • K m

3/4 - 12

where: Thrust

3/4 - 16

= axial thrust (lbs) = feed rate (in/rev)

17.5 mm 0.6890

IPR DIA

7/8 - 9

= diameter of drill (inch)

K m

= specific cuƫng energy (lbs/in 2 )

C

7/8 - 14

5. Tool Power = 0.6991 • IPR • RPM • K m • DIA 2 where: Tool Power = tool power (HP) IPR = feed rate (in/rev) RPM = revoluƟons per minute (rev/min) K m = specific cuƫng energy (lbs/in 2 ) DIA = diameter of drill (inch)

15/16 - 12 55/64 15/16 - 20 57/64

REAMING

22.0 mm 0.8661

1 - 8

7/8

57/64 29/32 59/64 15/16 1-1/32 1-3/64 1-7/64

1 - 12

1 - 14

1-1/8 - 12

1-1/4 - 7

D

Material Constants

Taper Pipe Thread (NPT)

BURNISHING

Probable Mean Oversize

K m (lbs/in 2 )

Tap Drill Size

Decimal Equivalent

* Theo % Thread

Probable Hole Size

** Probable % Thread

Type of Material

Hardness

Tap Size 1/4 - 18 3/8 - 18 1/2 - 14 3/4 - 14

Plain Carbon and Alloy Steel

85 - 200 BHN 0.79 200 - 275 BHN 0.94 275 - 375 BHN 1.00 375 - 425 BHN 1.15

7/16 9/16

0.4375 0.5625 0.7031 0.9063

- - - -

0.003 0.003 0.003 0.003

0.4405 0.5655 0.7061 0.9093

- - - -

45/64 29/32

High-Temperature Alloys

- -

1.44 0.72

* Based on nominal tap drill diameter ** Based on 0.003" probable mean oversize

Titanium Alloy Stainless Steels

135 - 275 BHN 0.94 30 - 45 RC 1.08 100 - 200 BHN 0.50 200 - 300 BHN 1.08

To calculate the percent of full thread for a given hole diameter:

E

Cast Iron

THREADING

(Basic major diameter of thread - Drill hole size) 0.0130

Copper Alloy

20 - 80 RB 80 - 100 RB

0.43 0.72 0.22 0.16

% Thread =

# of threads per inch •

Aluminium Alloy Magnesium Alloy

- -

Notes • The above tap drill informaƟon represents probable thread percentages for the standard tap drills stocked at Allied Machine. Special insert diameters may be required in order to meet a user-specific percentage of thread requirement. • The 0.003" probable mean oversize hole condiƟon is based on opƟmum cuƫng condiƟons. Probable percent of full thread may vary based on less ideal cuƫng condiƟons. • The table and equaƟons on this page are found in the Machinery’s Handbook . Permission to simplify and print the equaƟons is granted by the editor of the Machinery’s Handbook .

X

SPECIALS

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