AMPC_US-EN

Drilling Product Selection Guide2
A20-XTP (GEN3SYS® XT Pro & XT)4
Introduction Information6
Contents7
Why You Should Use the Pro8
Competitive Test Results10
Case Study Example11
GEN3SYS XT Pro Drilling System Information12
GEN3SYS XT Drilling System Information13
Insert Comparison and Assembly Information14
Holder Comparison and Overview15
Nomenclature16
Insert Nomenclature16
Holder Nomenclature16
Drill Series18
11 Series18
XT Pro Inserts18
XT Pro Holders19
XT Inserts20
XT Holders21
12 Series22
XT Pro Inserts22
XT Pro Holders23
XT Inserts24
XT Holders25
13 Series26
XT Pro Inserts26
XT Pro Holders27
XT Inserts28
XT Holders29
14 Series30
XT Pro Inserts30
XT Pro Holders31
XT Inserts32
XT Holders33
15 Series34
XT Pro Inserts34
XT Pro Holders35
XT Inserts36
XT Insert Holders37
16 Series38
XT Pro Inserts38
XT Pro Holders39
XT Inserts40
XT Holders41
17 Series42
XT Pro Inserts42
XT Pro Holders43
XT Inserts44
XT Holders45
18 Series46
XT Pro Inserts46
XT Pro Holders46
XT Inserts48
XT Holders49
20 Series50
XT Pro Inserts50
XT Pro Holders51
XT Inserts52
XT Holders53
22 Series54
XT Pro Inserts54
XT Pro Holders55
XT Inserts56
XT Holders57
24 Series58
XT Pro Inserts58
XT Pro Holders59
XT Inserts60
XT Holders61
26 Series62
XT Pro Inserts62
XT Pro Holders63
XT Inserts64
XT Holders65
29 Series66
XT Pro Inserts66
XT Pro Holders67
XT Inserts68
XT Holders69
32 Series70
XT Pro Inserts70
XT Pro Holders71
XT Inserts72
XT Holders73
Recommended Cutting Data74
Speeds and Feeds74
Imperial74
XT Pro74
XT78
Metric82
XT Pro82
XT78
Tap Drill Information90
Imperial90
Metric91
Deep Hole Drilling Guidelines92
Troubleshooting Guide93
A25-TAP (T-A Pro® Drilling System)95
Introduction Information96
T-A Pro Drilling System Contents97
Competitive Test Results99
Case Studies100
M Geometry Case Study100
K Geometry Case Study101
Insert Comparison and Assembly Information102
T-A Pro Drilling System Information103
Product Nomenclature104
T-A Pro Drill Inserts104
T-A Pro Drill Holders105
Drill Series106
Y Series106
Inserts106
Holders108
Imperial108
Metric109
Z Series110
Inserts110
Holders112
Imperial112
Metric113
0 Series114
Inserts114
Holders116
Imperial116
Metric118
1 Series120
Inserts120
Holders124
Imperial124
Metric126
2 Series128
Inserts128
Holders132
Imperial132
Metric134
3 Series136
Inserts136
Holders140
Imperial140
Metric142
T-A Pro Kits144
Holders144
Inserts145
Recommended Drilling Data146
Imperial (inch)146
Carbide146
High-Speed Steel148
Metric (mm)150
Carbide150
High-Speed Steel152
Tap Drill Information and Formulas154
Imperial (inch)154
Metric (mm)155
Deep Hole Drilling Guidelines156
Troubleshooting Guide157
A30-TAS (T-A Drilling System)159
Introduction Information160
Contents161
Overview | Drill Inserts162
Insert Geometries164
Available Standard Insert Geometries166
Drill Holders167
Technical Information168
Product Nomenclature170
Inserts170
Holders171
Series172
Y Series172
GEN2 T-A Drill Inserts172
T-A Drill Inserts173
HSS173
Carbide176
T-A Drill Insert Holders178
Flange Shank178
Taper Shank180
Straight Shank181
ER Collet181
T-A Drill Accessories181
Rotary Coolant Adapters181
Z Series182
GEN2 T-A Drill Inserts182
T-A Drill Inserts183
HSS183
Carbide186
T-A Drill Insert Holders188
Flange Shank188
Taper Shank190
Straight Shank191
ER Collet191
T-A Drill Accessories191
Rotary Coolant Adapters191
0 Series192
GEN2 T-A Drill Inserts192
T-A Drill Inserts193
HSS193
Carbide196
T-A Drill Insert Holders198
Flange Shank198
Taper Shank200
Straight Shank202
ER Collet202
T-A Drill Accessories203
Chamfer Rings203
Rotary Coolant Adapters203
1 Series204
GEN2 T-A Drill Inserts204
T-A Drill Inserts205
HSS205
Carbide210
T-A Drill Insert Holders212
Flange Shank212
Taper Shank214
Straight Shank216
T-A Drill Accessories217
Chamfer Rings217
Rotary Coolant Adapters217
2 Series218
GEN2 T-A Drill Inserts218
T-A Drill Inserts219
HSS219
Carbide225
T-A Drill Insert Holders228
Flange Shank228
Taper Shank230
Straight Shank232
T-A Drill Accessories233
Chamfer Rings233
Rotary Coolant Adapters233
3 Series234
GEN2 T-A Drill Inserts234
T-A Drill Inserts237
HSS237
Carbide240
T-A Drill Insert Holders242
Flange Shank242
Taper Shank244
Straight Shank245
T-A Drill Accessories245
Rotary Coolant Adapters245
4 Series246
GEN2 T-A Drill Inserts246
T-A Drill Inserts248
T-A Drill Insert Holders250
Flange Shank250
Taper Shank251
Straight Shank252
T-A Drill Accessories253
Rotary Coolant Adapters253
5/6 Series254
Drill Inserts254
5 Series254
GEN2 T-A Drill Inserts254
T-A Drill Inserts255
6 Series256
GEN2 T-A Drill Inserts256
T-A Drill Inserts257
T-A Drill Insert Holders258
Flange Shank258
Taper Shank259
Straight Shank260
T-A Drill Accessories261
Rotary Coolant Adapters261
7/8 Series262
Drill Inserts262
7 Series262
GEN2 T-A Drill Inserts262
T-A Drill Inserts263
8 Series264
GEN2 T-A Drill Inserts264
T-A Drill Inserts265
T-A Drill Insert Holders266
Flange Shank266
Taper Shank267
Straight Shank268
T-A Drill Accessories269
Rotary Coolant Adapters269
Rotary Coolant Adapters (RCA)270
T-ACR 45 Chamfer Rings271
Recommended Drilling Data272
GEN2 T-A272
HSS Inserts272
Imperial (inch)272
Metric (mm)288
Carbide Inserts274
Imperial (inch)274
Metric (mm)290
T-A276
HSS Inserts276
Imperial (inch)276
Metric (mm)292
Carbide Inserts278
Imperial (inch)278
Metric (mm)294
T-A Flat Bottom280
HSS Inserts280
Imperial (inch)280
Metric (mm)296
Carbide Inserts282
Imperial (inch)282
Metric (mm)298
Diamond Coating284
Carbide Inserts284
Imperial (inch)284
Metric (mm)300
Tap Drill Information and Formulas285
Imperial (inch)285
Metric (mm)301
Coolant Recommendations286
HSS Drill Inserts286
Imperial (inch)286
Metric (mm)302
Carbide Drill Inserts287
Imperial (inch)287
Metric (mm)303
Troubleshooting Guide304
Deep Hole Drilling Guidelines306
A40-HPU (High Performance / Universal)309
Introduction Information310
Contents311
Insert Overview312
Holder Overview313
Product Nomenclature314
Drill Series316
A Series316
Inserts316
Holders317
B Series318
Inserts318
Holders319
C Series320
Inserts320
Holders322
D Series324
Inserts324
Holders325
E Series326
Inserts326
Holders327
F Series328
Inserts328
Holders329
G Series330
Inserts330
Holders331
H Series332
Inserts332
Holders334
Accessories344
High Performance Adapters335
Blade-Loc Drill Insert Holders336
Rotary Coolant Adapters (RCA)337
Regrind Charts338
Recommended Cutting Data340
High Performance340
Universal342
Coolant Recommendations341
High Performance341
Universal343
Deep Hole Drilling Guidelines344
A50-APX (APX Drill)347
Introduction Information348
Contents349
Drill Selection Guide350
Pilot Insert Options352
Product Nomenclature353
Drill Series354
33 Series354
Drill Heads354
IC Inserts354
Drill Holders355
Straight Shank355
CAT Integral Shank355
38 Series356
Drill Heads356
IC Inserts356
Drill Holders357
Straight Shank357
CAT Integral Shank357
44 Series358
Drill Heads358
IC Inserts358
Drill Holders359
Straight Shank359
CAT Integral Shank359
51 Series360
Drill Heads360
IC Inserts360
Drill Holders361
Straight Shank361
CV50 Shank361
57 Series362
Drill Heads362
IC Inserts362
Drill Holders363
Straight Shank363
CV50 Shank363
63 Series364
Drill Heads364
IC Inserts364
Drill Holders365
Straight Shank365
CV50 Shank365
70 Series366
Drill Heads366
IC Inserts366
Wear Pads366
Drill Holders367
Straight Shank367
CV50 Shank367
76 Series368
Drill Heads368
IC Inserts368
Wear Pads368
Drill Holders369
Straight Shank369
CV50 Shank369
83 Series370
Drill Heads370
IC Inserts370
Wear Pads370
Drill Holders371
Straight Shank371
CV50 Shank371
89 Series372
Drill Heads372
IC Inserts372
Wear Pads372
Drill Holders373
Straight Shank373
CV50 Shank373
95 Series374
Drill Heads374
IC Inserts374
Wear Pads374
Drill Holders375
Straight Shank375
CV50 Shank375
Recommended Drilling Data376
Imperial (inch)376
Metric (mm)377
Deep Hole Drilling Guidelines378
A55-4TX (4TEX Drill)381
Introduction Information382
Contents383
Safety Information384
Case Study385
Product Overview386
Insert Information387
Product Nomenclature389
Drill Series390
03 Series390
Imperial Shank390
Metric Shank391
04 Series392
Imperial Shank392
Metric Shank393
05 Series394
Imperial Shank394
Metric Shank395
06 Series396
Imperial Shank396
Metric Shank397
07 Series398
Imperial Shank398
Metric Shank399
09 Series400
Imperial Shank400
Metric Shank402
11 Series404
Imperial Shank404
Metric Shank406
14 Series408
Imperial Shank408
Metric Shank410
Eccentric Sleeves412
Diameter Adjustment413
Center Height Alignment414
Proper Center Line Position414
How to Correct Issues415
Recommended Drilling Data416
Imperial (inch)416
Metric (mm)417
Insert Geometry Recommendations418
Troubleshooting419
A60-REV (Revolution Drill)421
Introduction Information422
Contents423
Product Overview424
Setup Instructions426
Product Nomenclature427
Drill Series428
34 Series428
Straight Shank428
CV40 Shank429
CV50 Shank429
Cartridges429
IC Inserts429
36 Series430
Straight Shank430
CV40 Shank431
CV50 Shank431
Cartridges431
IC Inserts431
38 Series432
Straight Shank432
CV40 Shank433
CV50 Shank433
Cartridges433
IC Inserts433
42 Series434
Straight Shank434
CV40 Shank435
CV50 Shank435
Cartridges435
IC Inserts435
44 Series436
Straight Shank436
CV50 Shank437
Cartridges437
IC Inserts437
46 Series438
Straight Shank438
CV50 Shank439
Cartridges439
IC Inserts439
48 Series440
Straight Shank440
CV50 Shank441
Cartridges441
IC Inserts441
52 Series442
Straight Shank442
CV50 Shank443
Cartridges443
IC Inserts443
54 Series444
Straight Shank444
CV50 Shank445
Cartridges445
IC Inserts445
56 Series446
Straight Shank446
CV50 Shank447
Cartridges447
IC Inserts447
58 Series448
Straight Shank448
CV50 Shank449
Cartridges449
IC Inserts449
Recommended Cutting Data450
Imperial (inch)450
Metric (mm)451
A70-OPN (Opening Drill)453
Introduction Information454
Contents455
Product Overview456
Setup Instructions457
Product Nomenclature458
Holders458
Inserts459
Opening Drill Holders460
Straight Shank460
Imperial460
Metric461
CAT40 Shank462
CAT50 Shank463
BT40 Shank464
BT50 Shank465
HSK63 Shank466
HSK100 Shank467
ABS63 Shank468
DIN50 Shank469
Recommended Cutting Data470
Imperial (inch)470
Metric (mm)472
Formulas and Constants471
Imperial (inch)471
Metric (mm)473
A91-SSD (Structural Steel Solutions)475
Introduction Information476
Contents477
T-A and GEN2 T-A478
Insert Style Comparison478
Case Study Example479
T-A and GEN2 T-A Structural Steel Drilling System480
T-A and GEN2 T-A Drill Nomenclature481
Drill Series482
0 Series482
T-A Structural Steel Drill Inserts482
GEN2 T-A Structural Steel Drill Inserts483
T-A Structural Steel Drill Insert Holders484
1 Series486
T-A Structural Steel Drill Inserts486
GEN2 T-A Structural Steel Drill Inserts487
T-A Structural Steel Drill Insert Holders488
2 Series490
T-A Structural Steel Drill Inserts490
GEN2 T-A Structural Steel Drill Inserts491
T-A Structural Steel Drill Insert Holders492
3 Series494
T-A Structural Steel Drill Inserts494
GEN2 T-A Structural Steel Drill Inserts495
T-A Structural Steel Drill Insert Holders496
Deep Hole Drilling Guidelines497
GEN3SYS XT Pro Structural Steel Drilling System498
GEN3SYS XT Pro Drill Nomenclature499
Drill Series500
12 Series500
13 Series501
14 Series502
15 Series503
16 Series504
17 Series505
18 Series506
20 Series507
22 Series508
24 Series509
26 Series510
29 Series511
32 Series512
4TEX Drill514
4TEX Drill Safety Information514
4TEX Drilling System515
Insert Information516
4TEX Drill Interrupted Cuts518
Product Nomenclature519
Drill Series520
03 Series520
04 Series521
05 Series522
Imperial Shank522
Metric Shank523
06 Series524
Imperial Shank524
Metric Shank525
07 Series526
Imperial Shank526
Metric Shank527
09 Series528
Imperial Shank528
Metric Shank529
11 Series530
Imperial Shank530
Metric Shank531
14 Series532
Imperial Shank532
Metric Shank533
Eccentric Sleeves534
Diameter Adjustment535
Center Height Alignment536
Recommended Cutting Data538
T-A | GEN2 T-A538
Imperial (inch)538
Metric (mm)539
GEN3SYS XT Pro (XTST)540
4TEX Indexable Drill542
4TEX Insert Geometry Recommendations | Troubleshooting543
A92-ACP (AccuPort 432)545
Introduction Information546
Contents547
Product Overview548
Replaceable Inserts Overview550
Nomenclature551
Port Specifications551
SAE J-1926 / ISO 11926-1 / MS-16142552
Imperial552
Shank Holders552
Inserts553
Metric554
Shank Holders554
Inserts555
Imperial Extended Minor Diameter Length556
Shank Holders556
Inserts557
ISO 6149-1:2006 / SAE J-2244/1558
Shank Holders558
Inserts559
SAE AS5202 / AND10050560
Shank Holders560
Inserts561
JDS-G173.1562
Shank Holders562
Inserts563
Port and Thread Finishing Kits564
J1926564
Imperial564
Ferrous Materials564
Nonferrous Materials565
Metric566
Ferrous Materials566
Nonferrous Materials567
I6149568
No ID Ridge568
Ferrous Materials568
Nonferrous Materials569
ID Ridge570
Ferrous Materials570
Nonferrous Materials571
AS5202572
Ferrous Materials572
Nonferrous Materials573
G1731574
Recommended Drilling Data576
HSS576
Imperial (inch)576
Metric (mm)580
Carbide578
Imperial (inch)578
Metric (mm)582
Coolant Recommendations577
HSS577
Imperial (inch)577
Metric (mm)581
Carbide579
Imperial (inch)579
Metric (mm)583
A93-BTA (BT-A Drill)585
Introduction Information586
Contents587
System Overview588
Product Nomenclature589
BT-A Drill Holders590
0 Series590
1 Series591
2 Series592
3 Series593
B10-WHL (Wohlhaupter Overview)595
Introduction Information596
Contents597
Find the perfect solution598
The Complete Range599
Versatile Fine Boring600
VarioBore600
PrimeBore601
DigiBore602
Wohlhaupter Boring Kits603
249 (248)604
511 (510)604
Fine Boring605
3ETECH+ Digital605
420 (410)605
465 (464)605
538 (537) Cassette607
Analog605
465 (464) Balance605
365 (364) Balance605
320 (310)606
538 (537) Cassette607
Digital606
565 (564) Balance606
Rough & Finish Boring607
Combi-Line607
Rough Machining608
Twin Cutter Tools608
VolCut608
Grooving Tools609
Grooving Tools for Circular Milling609
Axial Grooving Tools609
Chamfering Tools609
Inserts610
Special Boring Solutions610
B20-CRT (Criterion Boring Systems)613
Introduction Information614
Contents615
MBS Finish Boring Tool616
Boring Head617
Mini Coated Boring Tools618
Boring Bars619
Boring Inserts620
CBS Finish Boring Tool622
Boring Head623
Mini Coated Boring Tools624
Steel Boring Bars625
Boring Inserts625
MDS Finish Boring Tool626
Boring Head627
Boring Inserts627
Cri-Bore Micro Adjusting628
Boring Head629
Boring Inserts630
Large Cri-Bore Finish Boring / OD Turning System632
Component Combinations633
Boring Head634
Counter Weights634
Extender Bar635
Extensions635
System Shanks636
Boring Inserts637
CB Style Versatile Boring638
CB2500BMA639
Boring Head639
Boring Bars640
Boring Inserts641
CB202B642
Boring Head642
Boring Bars643
Boring Inserts645
CB203D646
Boring Head646
Boring Bars647
Boring Inserts649
CB204E650
Boring Head650
Boring Bars651
Boring Inserts653
CB206F654
Boring Head654
Boring Bars655
Boring Inserts657
Intermediate Modules658
Reducers658
Extensions659
Master Shanks660
CAT 40/50660
BT Flange660
HSK661
Straight Shank661
R-8662
Morse Taper662
NMTB Taper663
DIN69871A663
DIN 2080664
Criterion Accessories665
Insert Screws665
Drivers665
Pin Spanner Wrenches665
Criterion Hardware Kits666
Technical Information667
Setup Instructions668
Standard Adjusting Boring Heads668
Micro Adjusting Boring Heads669
Guidelines for Not Exceeding Recommended Length-to-Diameter Ratio670
Calculating Tool Assembly Weight671
Recommended Cutting Data672
Imperial (inch)672
Metric (mm)673
AMPC-C (Reaming)677
Introduction Information678
Contents679
Case Study Example680
Reconditioning Service681
Reaming Overview682
Quick Selection Guide683
How the Reamer Works684
Reamer Recommendation Guide685
Lead-in Angle Information686
Coatings, Cutting Materials, and Dimple Indicators687
Replaceable Head Reamers688
Product Overview688
Product Nomenclature689
7000 Series690
Replaceable Heads691
Expandable691
Fixed692
Screws693
Fixed693
Expandable694
Mandrels695
Cylindrical Shank695
Modular Shank696
AR Upper Receiver697
9000 Series698
Replaceable Heads699
Screws700
Mandrels701
5000 Series702
Replaceable Heads703
Mandrels704
Monobloc Style Reamers706
Product Overview706
Product Nomenclature707
Monobloc Reamers708
2441 Series708
3620 Series709
3627 Series710
2431 Series711
3610 Series712
3617 Series713
Cutting Ring Style Reamers714
Product Overview714
Product Nomenclature715
Cutting Rings716
Imperial (inch)716
Metric (mm)717
Ring Style Mandrels718
4550 Series718
4555 Series720
4500 Series722
4505 Series724
4330 Series726
4335 Series728
4350 Series730
4355 Series732
4300 Series734
4305 Series736
Radial Adjusting Shanks738
Setup Information739
HSK-A DIN 69893/1742
Cylindrical Shank Adapters745
Collet Chuck Adapters744
Straight743
Recommended Cutting Data746
Replaceable Head Style746
7000 Series746
Imperial (inch)746
Metric (mm)756
9000 Series748
Imperial (inch)748
Metric (mm)758
5000 Series750
Imperial (inch)750
Metric (mm)760
Monobloc Style752
Imperial (inch)752
Metric (mm)762
Cutting Ring Style754
Imperial (inch)754
Metric (mm)764
Stock Allowance and Coolant747
Replaceable Head Style747
7000 Series747
Imperial (inch)747
Metric (mm)757
9000 Series749
Imperial (inch)749
Metric (mm)759
5000 Series751
Imperial (inch)751
Metric (mm)761
Monobloc Style753
Imperial (inch)753
Metric (mm)763
Cutting Ring Style755
Imperial (inch)755
Metric (mm)765
Setup Information766
Replaceable Head Style766
7000 Series766
9000 Series767
5000 Series768
Monobloc Style769
Cutting Ring Style770
Diameter Measurement771
TIR Measurement772
TIR Adjustment773
Troubleshooting Guide774
AMPC-D (Burnishing)777
Introduction Information778
Contents779
Roller Burnishing Overview780
The Principle of Roller Burnishing780
Advantages of Roller Burnishing780
The Process780
When to Roller Burnish781
Product Offering782
Product Selection Guide783
Product Nomenclature784
Burnishing Series785
H Series785
(mini)785
H786
Through Holes786
Blind Holes788
I Series790
Through Holes790
Blind Holes791
K Series792
Through Holes792
Blind Holes793
L Series794
Through Holes794
Blind Holes795
F Series796
Through Holes796
Blind Holes797
M Series798
Through Holes798
Blind Holes799
N Series800
Through Holes800
Blind Holes801
O Series802
Through Holes802
Blind Holes803
P Series804
Through Holes804
Blind Holes805
Q Series806
Through Holes806
Blind Holes807
R Series808
Through Holes808
Blind Holes809
S Series810
Through Holes810
Blind Holes811
T Series812
Through Holes812
Blind Holes813
U Series814
Through Holes814
Blind Holes815
Rolls816
Through Holes816
Blind Holes817
Diameter Adjustment818
How it Works819
Recommended Cutting Data820
Imperial (inch)820
Metric (mm)822
Stock Allowance821
Imperial (inch)821
Metric (mm)823
AMPC-E (Threading)825
Introduction Information826
Contents827
High Performance Threading Solutions828
Online Tools829
Solid Carbide Threadmills833
Solid Carbide Styles and Thread Forms830
Port and Thread Finishing Kits831
Product Nomenclature832
AccuThread 856 Solid Carbide832
ThreadMills USA Solid Carbide832
AccuThread T3 Solid Carbide833
AccuThread 856 & ThreadMills USA834
BSW834
BSPT836
BSPP837
NPT838
NPTF840
NPS842
NPSF843
UN844
ISO852
AccuThread T3856
UN856
ISO859
Indexable Insert Thread Mills862
Overview862
Nomenclature863
Bolt-in Style864
Inserts864
NPT / NPTF864
BSPT / BSPP865
UN866
UNJ867
ISO868
Holders869
Pin Style870
Inserts870
NPT / NPTF / BSPT870
BSPP / API-ROUND / ACME871
UN872
UNJ874
ISO875
Holders876
Weldon Shank876
Shell Mill877
Thread Mill Pre-Drill Information878
Thread Mill Calculations and Recommended Passes879
Recommended Cutting Data880
Solid Carbide880
AccuThread 856880
Imperial (inch)880
Metric (mm)881
ThreadMills USA882
Imperial (inch)882
Metric (mm)883
AccuThread T3884
Imperial (inch)884
Metric (mm)885
Indexable886
Positive Rake886
Imperial (inch)886
Metric (mm)887
Neutral Rake888
Imperial (inch)888
Metric (mm)889
Thread Mill Programming Guide890
AccuThread T3 Technical Information892
Thread Mill Troubleshooting Guide894
AMPC-X (Special Tooling Solutions)897
Introduction Information898
Contents899
Special Tooling Options900
Industry Solutions901
Superion®902
Insta-Quote904
Design Your Custom Tooling904
User Guide905
Insta-Quote Custom Tooling908
T-A Inserts908
T-A Holders909
GEN3SYS XT Holders910
ALVAN Reamers911
Engineered Specials912
Insert Designs912
T-A PCD Drill Insert912
GEN3SYS XT Vacuum Drill913
Guided T-A914
Success Stories915
i-Form Custom Indexable Drill / Form Tool System916
T-A Products918
Other Products919
QDSI 34 Inserts920
Special Tooling922
Complete Your Design922
Deep Hole Drilling Guidelines924
Index927
Guaranteed Test/Demo Application Form932
Warranty Information933

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