CAT-SET
THREADING
Thread Mill Pre-Drill InformaƟon
Formula
Metric
Imperial
Velocity
m/min = RPM • 0.003 • CuƩer Diameter
SFM = RPM • 0.262 • CuƩer Diameter
(m/min • 318.47) CuƩer Diameter
(SFM • 3.82) CuƩer Diameter
RPM =
RPM =
Speed
Linear Feed Rate (LFR)
mm/min = RPM • (mm/tooth • Number of Flutes)
IPM = RPM • (IPT • Number of Flutes)
Adjusted Feed Rate (AFR) See Note Below
(Major Diameter - CuƩer Diameter) Major Diameter
• LFR
AFR =
NOTE: The above formula on an internal thread program adjusts the linear feed rate to be applied to the outer diameter instead of the center of the cuƫng tool. If the feed rate is not adjusted, the excessive feed rate will cause the thread mill cuƫng edges to fail.
Example of an Internal Adjusted Feed Rate CalculaƟon:
Free machining steel at 125 BHN with a M16x2 2B thread using ThreadMills USA ® solid carbide thread mill (TM16200) running at 221 m/ min and 0.038 mm/tooth
(m/min • 318.47) CuƩer Diameter
(221 • 318.47) 11.94
RPM =
STEP 1:
RPM =
RPM = 5895
STEP 2:
LFR = RPM • (mm/tooth • Number of flutes)
LFR = 5895 • (0.038 • 4)
LFR = 896.04 mm/min
(Major Diameter - CuƩer Diameter) Major Diameter
(16.00 - 11.94) 16.00
STEP 3: AFR =
AFR = 227.37 mm/min
• 896.04
• LFR AFR =
Unit Defi niƟons
m/min = meters per minute SFM = surface feet per minute
Velocity
RPM = revoluƟons per minute
Speed
mm/rev = millimeters per revoluƟon mm/tooth = millimeters per tooth also known as millimeters per flute IPR = inch per revoluƟon IPT = inch per tooth also known as inch per flute mm/min = millimeters per minute IPM = inches per minute
Feed
xiii
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