CAT-SET
THREADING
Thread Mill Programming Guide
What you need to know • Thread milling can be easily accomplished with simple G code programming. • If your machine is capable of 3 axis (helical) interpolaƟon, you can and should be thread milling. • Basic programming of a one pass thread mill can be achieved in six basic steps.
AVAILABLE ONLINE 24/7 visit www.alliedmachine.com or download INSTA-CODE ®
Examples for how to calculate and program a M16x2 right-hand thread that will be 10 mm deep produced in one pass: Major thread diameter 16 mm Major diameter of thread Threads per inch (only applies to imperial threads) Length of thread 10 mm Desired length of cut Velocity 221 m/min Recommended velocity for material to be cut Feed per flute 0.038 mm/tooth Recommended feed rate per cuƫng edge Number of flutes 4 Number of flutes on tool to be used CuƩer diameter 11.94 mm Diameter of cuƫng tool Using the informaƟon above, the values can be calculated: Pitch 2.0 mm Use 1/ threads per inch for imperial Speed 5895 RPM (318.47 • m/min) / cuƩer diameter or (SFM • 3.82) / cuƩer diameter Linear feed 896.04 mm/min RPM • (Feed per flute • Number of flutes) Feed rate for thread milling 227.37 mm/min
((Major thread diameter - cuƩer diameter) / Major thread diameter) • Linear feed
0.25 mm 10.25 mm 1.015 mm 2.030 mm
Z-axis travel on arc on Z-axis travel for full thread
(Pitch / 8)
(Pitch / 8) + Length of cut
Arc on/off
(Major thread diameter - cuƩer diameter) / 4 (Major thread diameter - cuƩer diameter) / 2
Full rotaƟon value
Major thread diameter 16 mm
Feed rate for thread milling 227.37 mm/min
Arc on/off value Full rotaƟon value
1.015 mm 2.030 mm 2.00 mm
CuƩer diameter Length of thread
Z-axis depth for full thread
11.94 mm 10.00 mm
10.25 mm 0.25 mm
Z-axis for arc on/off
Pitch value
Begin and end posiƟon of CCW full rotaƟon Z to move up one pitch
N60: CCW arc to arc off posiƟon moving Z up 1/8 pitch
N40: CCW arc to full rotaƟon posiƟon moving Z up 1/8 pitch
N40 - N50
N60
N30
+ Y -
N10 - N20
N70: Move to X and Y center
N30: Move to arc on posiƟon
N80: Rapid up in Z
- X +
www.alliedmachine.com | 1.330.343.4283 www.alliedmachine.com | 1.330.343.4283
xv
Made with FlippingBook - Online catalogs