CAT-SET
DRILLING | T-A® Replaceable Insert Drilling System
Coolant RecommendaƟons | Imperial (in)
T-A | CARBIDE
Y/Z Series 0.3740" - 0.5109"
0 Series
1 Series
2 Series
3 Series
0.5110" - 0.6959"
0.6900" - 0.9609"
0.9610" - 1.3809"
1.3530" - 1.8829"
Pressure or Flow Rate
ISO Material
Free-Machining Steel 1118, 1215, 12L14, etc. Low-Carbon Steel 1010, 1020, 1025, 1522, etc. Medium-Carbon Steel 1030, 1040, 1050, 1527, etc. Alloy Steel 4140, 5140, 8640, etc. High-Strength Alloy 4340, 4330V, 300M, etc. Structural Steel A36, A285, A516, etc. Tool Steel H-13, H-21, A-4, S-3, etc. Stainless Steel 400 Series 416, 420, etc. Stainless Steel 300 Series 304, 316, 17-4PH, etc. Super Duplex Stainless Steel
PSI
195 2.6 180 2.5 175 2.5 165 2.4 175 2.4 175 2.5 155 2.4 329
140 3.3 105 2.9 100 2.8 85 2.6 115 2.3 115 3.0 60 2.2 239
160 5.5 105 4.4 90 4.1 100 4.3 105 3.2 105 4.4 55 3.2 260
140
155
GPM
9
18
PSI
110
115
GPM
8
15 75 13 70 12 70 70 12 35 8
PSI
70
GPM
7
PSI
75
P
GPM
6
PSI
75
GPM
5
PSI
75
GPM
6
A30
PSI
40
GPM
5
8
PSI
250
190
GPM
3
4
7
12
20
PSI
329
239
260
250
190
M
GPM
3
4
7
12
20
PSI
329
239
260
250
190
GPM
3
4
7
12 90
20 80 13 80 13
SG / Nodular Cast Iron
PSI
225
104
90
GPM
3
3
4
7
K
Grey / White Iron
PSI
225
104
90
90
GPM
3
3
4
7
Cast Aluminum
PSI
350
319
315
284
200
GPM
4
5
8
12
20
Wrought Aluminum
PSI
350
319
315
284
200
GPM
4
5
8
12
20
Aluminum Bronze
PSI
290
239
239
220
174
N
GPM
3
4
7
11
19
Brass
PSI
350
319
315
284
200
GPM
4
5
7
12
20
Copper
PSI
290
239
239
220
174
GPM
3
4
7
11
19
High-Temp Alloy Hastelloy® B, Inconel® 600, etc.
PSI
247
160
174
160
130
GPM
3
4
6
9
16
Titanium Alloy
PSI
247
160
174
160
130
S
GPM
3
4
6
9
16
Aerospace Alloy S82
PSI
247
160
174
160
130
GPM
3
4
6
9
16 45 10 45 10
Wear Plate Hardox®, AR400, T-1, etc.
PSI
210
75
70
49
GPM
3
2
4
5
H
Hardened Steel
PSI
210
75
70
49
GPM
3
2
4
5
Contact our ApplicaƟon Engineering department for assistance when machining these materials.
Deep Hole Drilling Coolant Adjustment
Recommended Coolant Example If the recommended pressure and flow is 150 PSI and 2.4 GPM for a standard length holder, then the adjusted pressure and flow for a 3XL holder would be 450 PSI and 7.2 GPM. 150 • 3 = 450 PSI 2.4 • 3 = 7.2 GPM
Holder Length
Long Plus
Extended Long
XL 3XL
Pressure and Flow
1.3
1.5
2
2
3
IMPORTANT: The coolant pressure and flow rate recommendaƟons above represent a good approximaƟon to obtain opƟmum tool life and chip evacuaƟon at Allied Machine recommended speeds and feeds. If lower coolant capabiliƟes exist in a drilling applicaƟon, the T-A® drilling system will sƟll funcƟon at reduced penetraƟon rates. Contact our ApplicaƟon Engineering department for a more specific recommendaƟon of coolant requirements and/or speeds and feeds. Tool failure can cause serious injury. To prevent: - When using holders without support bushing, use a short T-A holder to establish an iniƟal hole that is a minimum of 2 diameters deep. - Do not rotate tool holders more than 50 RPM unless it is engaged with the workpiece or fixture. Visit www.alliedmachine.com/DeepHoleGuidelines for the most up-to-date informaƟon and procedures. Factory technical assistance is available for your specific applicaƟons through our ApplicaƟon Engineering department : appeng@alliedmachine.com . WARNING www.alliedmachine.com | 1.330.343.4283 A30: 144
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