CAT-SET

DRILLING | High Performance and Universal Replaceable Insert Drilling System

Coolant RecommendaƟons | Imperial (in)

HIGH PERFORMANCE | HIGH-SPEED STEEL

Data by Diameter A Series B - C Series C - E Series E - H Series 1" - 1-1/4" 1-1/4" - 2" 2" - 3" 3" - 5" 100 - 250 100 - 250 100 - 250 100 - 250

ISO Material

Data Metrics

Free-Machining Steel 1118, 1215, 12L14, etc.

Hardness (BHN) Coolant Pressure (PSI) Hardness (BHN) Coolant Pressure (PSI) Hardness (BHN) Coolant Pressure (PSI) Hardness (BHN) Coolant Pressure (PSI) Hardness (BHN) Coolant Pressure (PSI) Hardness (BHN) Coolant Pressure (PSI) Hardness (BHN) Coolant Pressure (PSI)

105 - 150 55 - 75

45 - 60 31 - 36 35 - 45 28 - 31 35 - 40 28 - 30 30 - 35 26 - 28 20 - 25 21 - 23 25 - 30 23 - 26 20 - 25 21 - 23

35 - 45 47 - 53 30 - 35 43 - 46 30 - 35 43 - 46 25 - 30 39 - 43 20 - 25 35 - 39 25 - 30 39 - 43 20 - 25 35 - 43

Coolant Volumetric Flow Rate (GPM)

6.3 - 7.6

15 - 18

Low-Carbon Steel 1010, 1020, 1025, 1522, 1144, etc.

85 - 275 85 - 275 85 - 275 85 - 275

80 - 115 5.5 - 6.6 70 - 100 5.2 - 6.2 60 - 85 4.8 - 5.7 25 - 30 3.1 - 3.4 50 - 70 4.4 - 5.2 25 - 30 3.1 - 3.4

45 - 55 14 - 15 40 - 50 13 - 15 30 - 40 11 - 13 20 - 25 9 - 10 30 - 35 11 - 12 20 - 25 9 - 10

Coolant Volumetric Flow Rate (GPM)

Medium-Carbon Steel 1030, 1040, 1050, 1527, 1140, 1151, etc. Alloy Steel 4140, 5140, 8640, etc. High-Strength Alloy 4340, 4330V, 300M, etc.

125 - 325 125 - 325 125 - 325 125 - 325

Coolant Volumetric Flow Rate (GPM)

125 - 375 125 - 375 125 - 375 125 - 375

P

Coolant Volumetric Flow Rate (GPM)

225 - 400 225 - 400 225 - 400 225 - 400

Coolant Volumetric Flow Rate (GPM)

Structural Steel A36, A285, A516, etc.

100 - 350 100 - 350 100 - 350 100 - 350

A40

Coolant Volumetric Flow Rate (GPM)

150 - 250 150 - 250 150 - 250 150 - 250

Tool Steel H-13, H-21, A-4, 0-2, S-3, etc. Stainless Steel 303, 416, 420, 17-4 PH, etc.

Coolant Volumetric Flow Rate (GPM)

Hardness (BHN) Coolant Pressure (PSI)

135 - 275 135 - 275 135 - 275 135 - 275

50 - 65 4.4 - 5.0

30 - 35 11 - 12

25 - 30 23 - 26

25 - 30 39 - 43

M

Coolant Volumetric Flow Rate (GPM)

Cast Iron

Hardness (BHN) Coolant Pressure (PSI)

120 - 320 120 - 320 120 - 320 120 - 320

40 - 50 3.9 - 4.4

25 - 30 10 - 11

25 - 30 23 - 26

20 - 25 35 - 43

K

Coolant Volumetric Flow Rate (GPM)

Aluminum

Hardness (BHN) Coolant Pressure (PSI)

30 - 180 30 - 180 30 - 180 30 - 180

150 - 220 80 - 115

60 - 80 36 - 42

55 - 70 59 - 66

N

Coolant Volumetric Flow Rate (GPM)

7.6 - 9.1

19 - 22

High-Temp Alloy Hastelloy® B, Inconel® 600, etc.

Hardness (BHN) Coolant Pressure (PSI)

140 - 310 140 - 310 140 - 310 140 - 310

35 - 40 3.6 - 3.9

25 - 30 10 - 11

25 - 30 23 - 26

— —

S

Coolant Volumetric Flow Rate (GPM)

Deep Hole Drilling Coolant Adjustment Values

Recommended Coolant Example (XL)

Holder Length

Data • Adjustment

RecommendaƟon for Deep Holes

Value =

Long

XL

Pressure and Flow

1.3

2

Pressure

150 PSI • 6.3 GPM •

2 2

= 300 PSI = 12.6 GPM

Flow

IMPORTANT: The coolant pressure and flow rate recommendaƟons above represent a good approximaƟon to obtain opƟmum tool life and chip evacuaƟon at the recommended speeds and feeds. If lower coolant capabiliƟes exist in a drilling applicaƟon, the HP/Universal drilling system will sƟll funcƟon at reduced penetraƟon rates. Contact our ApplicaƟon Engineering department for more specific recommendaƟons of coolant requirements and/or speeds and feeds. Tool failure can cause serious injury. To prevent: - When using holders without support bushing, use a short length holder to establish an iniƟal hole that is a minimum of 2 diameters deep. - Do not rotate tool holders more than 50 RPM unless it is engaged with the workpiece or fixture. Visit www.alliedmachine.com/DeepHoleGuidelines for the most up-to-date informaƟon and procedures. Factory technical assistance is available for your specific applicaƟons through our ApplicaƟon Engineering department : appeng@alliedmachine.com . WARNING

www.alliedmachine.com | 1.330.343.4283

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