CAT-SET

DRILLING | Opening Drill®: Large Diameter Indexable Carbide Insert Drilling System

Recommended Drilling Data | Imperial (in)

OPENING DRILL

Speed (SFM)

Hardness (BHN)

Feed Rate (IPR)

ISO Material

AM300®

AM200®

TiN

Free-Machining Steel 1118, 1215, 12L14, etc. Low-Carbon Steel 1010, 1020, 1025, etc. Medium-Carbon Steel 1030, 1040, 1050, etc. Alloy Steel 4140, 5140, 8640, etc. High-Strength Alloy 4340, 4330V, 300M, etc. Structural Steel A36, A285, A516, etc. Tool Steel H-13, H-21, A-4, S-3, etc. Stainless Steel 400 Series 416, 420, etc. Stainless Steel 300 Series 304, 316, 17-4PH, etc. Super Duplex Stainless Steel

100 - 250

900 - 1300

850 - 1200

700 - 900

0.0035 - 0.0070

85 - 275

850 - 1250

800 - 1150

650 - 850

0.0030 - 0.0065

125 - 325

800 - 1050

750 - 950

600 - 850

0.0035 - 0.0065

125 - 375

750 - 1000

700 - 900

600 - 850

0.0035 - 0.0065

P

225 - 400

600 - 850

550 - 750

400 - 650

0.0030 - 0.0050

100 - 350

850 - 1050

800 - 950

650 - 850

0.0030 - 0.0065

150 - 250

400 - 800

350 - 700

250 - 650

0.0025 - 0.0050

185 - 350

600 - 850

550 - 750

400 - 650

0.0030 - 0.0060

135 - 275

600 - 850

550 - 750

400 - 650

0.0030 - 0.0060

M

135 - 275

500 - 750

450 - 650

300 - 550

0.0020 - 0.0050

Nodular, Grey, DucƟle Cast Iron Cast Aluminum

120 - 320

700 - 900

650 - 800

500 - 700

0.0040 - 0.0080

K

30 - 180 30 - 180 30 - 100

1250 - 1650 1250 - 1650 950 - 1350

1200 - 1550 1200 - 1550 900 - 1250

950 - 1100 950 - 1100 750 - 1100

0.0060 - 0.0120 0.0060 - 0.0120 0.0050 - 0.0090

Wrought Aluminum

N

Brass

High-Temp Alloy Hastelloy® B, Inconel® 600, etc.

140 - 310

250 - 450

250 - 350

150 - 300

0.0025 - 0.0050

S

Formulas 1. RPM

Material Constants

= (3.82 • SFM) / DIA F

Hardness (BHN) 100 - 250 85 - 275 125 - 325 125 - 375 225 - 400 100 - 350 150 - 250 185 - 350 135 - 275 135 - 275 120 - 320 120 - 320 30 - 180 30 - 180 100 - 250 140 - 310 140 - 310 185 - 350 400 - 600 300 - 500 100 60

K m (lbs/in 2 )

Type of Material

RPM SFM DIA F

= revoluƟons per minute (rev/min)

Free-Machining Steel Low-Carbon Steel Medium-Carbon Steel

0.75 0.85 0.90 1.00 1.15 1.00 0.90 1.08 0.94 0.94 0.65 0.75 0.40 0.40 0.50 0.35 0.30 1.44 0.72 0.70 1.60 1.40

= speed (Ō/min)

A70

= finish diameter of drill (inch)

2. HP

= (0.5891 • (DIA F = tool power (HP)

2 - DIA

P 2 ) • IPR • RPM • K

m ) / 0.80

Alloy Steel

HP

High-Strength Steel Structural Steel

DIA F DIA P

= finish diameter of drill (inch) = pre-drill diameter (inch)

Tool Steel

Stainless Steel 400 Series Stainless Steel 300 Series Super Duplex Stainless Steel Nodular, DucƟle Cast Iron

IPR

= feed rate (in/rev)

RPM

= revoluƟons per minute (rev/min) = specific cuƫng energy (lbs/in 2 ) machine efficiency (using 0.80 as constant)

K m

Grey Cast Iron Cast Aluminum

3. Thrust

= 148,500 • IPR • (DIA F - DIA P ) • K m

Thrust = axial thrust (lbs) IPR = feed rate (in/rev) DIA F

Wrought Aluminum Aluminum Bronze

= finish diameter of drill (inch) = pre-drill diameter (inch) = specific cuƫng energy (lbs/in 2 )

Brass

Copper

DIA P

High-Temperature Alloy

K m

Titanium Alloy Aerospace Alloy

4. Torque = (HP • 5252) / RPM Torque = torque (Ō-lbs) HP = tool power (HP) RPM

Wear Plate

Hardened Steel

= revoluƟons per minute (rev/min)

IMPORTANT: The speeds and feeds listed above are considered a general starƟng point for all applicaƟons. Factory technical assistance is available for your specific applicaƟons through our ApplicaƟon Engineering department : appeng@alliedmachine.com. The table and equaƟons on this page are found in the “Machinery’s Handbook.” Permission to simplify and print the equaƟons is granted by the Editor of the “Machinery’s Handbook.”

www.alliedmachine.com | 1.330.343.4283

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