CAT-SET

BORING | Rough Machining

VolCut Technical InformaƟon Setup InstrucƟons | Minimum Pilot CalculaƟon

C

Step 1: Loosen the mounƟng screws on both cartridges.

Step 2: Set one cartridge to the finish diameter by Ɵghtening the adjustment screw against the adjustment pin.

Step 3: Tighten the mounƟng screws on the cartridge to 15-19 N·m (11-14 Ō-lbf).

Outboard Ø

Inboard Ø

Radial Offset

Step 4: Set the opposing cartridge with 4.00 mm - 5.00 mm (0.157" - 0.196") radial

Step 5: Tighten the mounƟng screws on the cartridge to 15-19 N·m (11-14 Ō-lbf).

offset inward by Ɵghtening the adjustment screw against the

adjustment pin (opƟmum situaƟon for each insert to remove equal material).

Note: Drilling systems with OP inserts are used as single cuƩers. The replaceable inserts are mounted offset in diameter. Please review the assembly instrucƟons.

Minimum Pilot CalculaƟon CalculaƟon: Finish Diameter - Opening Range = Minimum Pilot Hole Diameter

Insert Holder

Diameter Range

Opening Range

65.00 mm - 70.00 mm (2.559" - 2.756") 70.00 mm - 83.00 mm (2.756" - 3.268") 82.00 mm - 87.00 mm (3.228" - 3.425") 87.00 mm - 103.00 mm (3.425" - 4.055") 100.00 mm - 105.00 mm (3.937" - 4.134") 105.00 mm - 130.00 mm (4.134" - 5.118") 125.00 mm - 130.00 mm (4.921" - 5.118") 130.00 mm - 205.00 mm (5.118" - 8.071") 200.00 mm - 3255.00 mm (7.874" - 128.150")

15.24 mm (0.600") 47.75 mm (1.880") 15.24 mm (0.600") 68.07 mm (2.680") 15.24 mm (0.600") 68.07 mm (2.680") 15.24 mm (0.600") 68.07 mm (2.680")

151019

151039

151059

151069 149030

68.07 mm (2.680") Example: To open an exisƟng hole to 114.30 mm (4.500") diameter, a 151059 insert holder would be used with a 148007 serrated tool body, and the minimum pilot diameter would be 114.30 mm - 68.07 mm = 46.23 mm (4.500" - 2.680" = 1.820").

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B10-C: 16