Solutions for the General Machining Industry
www. alliedmachine .com
MACHINE A HOLE maximise performance with reliable solutions in difficult applications LOT BETTER
Improve processes Gain better chip control Increase penetration rates
T-A Pro ® DRILLING SYSTEM The best just got better.
Allied Machine offers a wide range of drilling, boring, reaming, burnishing, and threading tools to lower your cost per hole .
CONTENTS Valve Flaps Valve Bodies Fittings
Valves and Fittings Automotive Fittings Fuel Nozzles Hardened Bevel Gears Steel Gears ..................................2 ................................3 ....................................4 .............................5 .............................6 .................................7 ...........................8 ..................................8 .................................9 .................................10 .......................11 ................................12 .............................13 ..............................14 ...............................14 ....................15 ORDERING The solutions listed in this guide represent general standard products and/or special product designs. To order items specific to your application, please contact your local Allied Field Sales Engineer or a member of Allied’s Application Engineering Team. Application Engineering Department email@example.com Gear Blanks Gearboxes Hydraulic Manifold Blocks Tube Sheets Hot Rolled Plates Barbell Sleeves Bearing Cups Hydraulic Cylinder Component
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Adjustable torx screw pins allow for 0.006" total adjustment on diameter.
Multiple coolant outlets provide a hydro bearing for stability in deeper holes.
GUIDED T-A ® DRILL REPLACEABLE INSERT DRILLS X Diameter range: 12.98 mm - 114.48 mm X Specialised coolant configuration improves chip evacuation at high penetration rates X Diameter-specific holders maximise performance and rigidity X Coolant-fed carbide bearing area provides long-lasting support to ensure hole accuracy and tolerance
Guided wear pads provide improved hole straightness.
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22% c o st psear vhionlges
38% CYCLE TIME DECREASE Revolution Drill® CUSTOMER’S OBJECTIVE: DECREASE CYCLE TIME PREVIOUS CYCLE TIME NEW CYCLE TIME 5 MIN 13 SEC 3 MIN 13 SEC
Revolutionise your process. The customer is manufacturing valve bodies for the general machining industry using a Femco horizontal machining center with semi-synthetic through-tool coolant. The parts are made from A36 steel. Previously, the customer was achieving a cycle time of 5 minutes and 13 seconds. The customer needs to decrease cycle time and improve performance overall. Allied’s Revolution Drill with indexable inserts achieved a 3 minute and 13 second cycle time, a 38% decrease over the competition along with an increased tool life from 32 holes to 48 for an overall improved process. The Revolution Drill met the customer’s request and successfully reduced costly machining time.
Decrease cycle time General machining
Material: Hole Ø:
3.625" (92.075 mm) Hole Depth: 8.250" (209.55 mm)
Increased tool life The Revolution Drill provided: Decreased cycle time Decreased cost per hole
Revolution Drill Inserts Item No. OP-05T308-H
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COMBI-LINE WOHLHAUPTER ® ROUGH AND FINISH BORING HEADS X Diameter range: 24.50 mm - 201.00 mm X Completes rough and finish boring in one operation X Available in semi-standard same level or height-displaced insert holders
4TEX ® DRILL X Diameter range: 2 mm - 47 mm X Robust design allows for reliability in interrupted cuts even when the material is difficult to machine X Single-effective cutting on light-duty machines increases penetration rates X Strengthened core and increased coolant volume improve the hole size and chip evacuation INDEXABLE CARBIDE DRILLS
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VALVES AND FITTINGS
78.18% cycle time decrease
110% TOOL LIFE INCREASE ACCUTHREAD® 856 CUSTOMER’S OBJECTIVE: IMPROVE THREAD QUALITY PREVIOUS TOOL LIFE NEW TOOL LIFE 475 HOLES 1000 HOLES
AccuThread 856 Indexable Improve thread quality
General machining Valves & fittings
Material: Hole Ø:
6 min 2 sec
1 min 19 sec
2.00" (50.8 mm)
The AccuThread indexable thread mill provided:
AccuThread 856 Item No. TN150K-UN14I Item No. THP-1116-3F150
Decreased cycle time
Increased tool life
Improved thread quality
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NEW flute design for increased chip evacuation
NEW coolant configuration
NEW inserts and point geometry
T-A PRO ® DRILLING SYSTEM REPLACEABLE INSERT DRILLS X Diameter range: 11.1 mm - 47.8 mm X Proprietary coolant outlet configuration provides superior performance even in low-coolant applications X Optimised flute design for increased chip evacuation X ISO-specific geometries with a new point design to simplify your insert choices
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Longer tool life When the cutting edge on the periphery insert wears down, just rotate and move it to the center insert position.
Improved tool holder rigidity and increased reliability provided by the stronger core. This design helps you produce the best holes every time. Stable & efficient
4TEX ® DRILL X Diameter range: 12 mm - 47 mm X ISO-specific insert options for optimal cutting conditions for any material class X High positive outboard edge allows for lighter tool pressure and better chip control X Substrate and coating combination promotes faster speeds while maintaining impressive tool life in the most challenging applications INDEXABLE CARBIDE DRILLS
Double Coolant Hole
Center Insert Flute
Periphery Insert Flute
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HARDENED BEVEL GEARS
NOTE: Adjustment accuracy of 0.0001" or 0.002 mm on diameter NOTE : Imperial item pictured
DIGIBORE BORING HEAD WOHLHAUPTER ® FINE BORING HEADS X Diameter range: 3 mm - 208 mm X Digital display allows for quick and accurate diameter corrections at the machine X Internal balancing improves tool life and surface finish X Bore multiple hole sizes using one boring head with a broad range of compatible components
THREADMILLS USA ™ X Thread mills drastically reduce the occurrences of scrap when compared to taps, and this advantage makes them desirable when manufacturing large and/or costly components X Produces threads in difficult-to-machine materials including those that are post-heat treated X Available with coolant through capabilities SOLID CARBIDE THREAD MILLS
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GEN2 T-A ® DRILL X Diameter range: 9.5 mm - 114.48 mm X Notch Point® geometry on the GEN2 T-A insert improves stability and hole straightness X Large assortment of geometries available with the T-A® drilling system allows for a consistent drilling process you can rely on regardless of material X Utilising replaceable inserts increases your productivity by reducing setups and downtimes REPLACEABLE INSERT DRILLS
VARIOBORE X VarioBore diameter range: 4 mm - 114 mm X VarioBore head offers precision and versatility with one boring head capable of the full diameter range X 3E TECH docking port for precise external digital diameter adjustments WOHLHAUPTER ® FINE BORING HEADS
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NOTE: Adjustment accuracy of 0.0001" or 0.002mm on diameter NOTE : Imperial item pictured
565 (564) BORING HEAD & NOVI TECH ® X Machining diameter range: 50 mm - 205 mm X The 565 (564) boring head with easy-to-read digital display is specifically engineered to minimise the residual imbalance produced by insert holder displacement X The NOVI TECH system is a viscoelastically mounted damping module, which reduces vibrations during machining WOHLHAUPTER ® MULTIBORE ® SYSTEM TOOLS
Damper module with viscoelastic bearing
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HYDRAULIC MANIFOLD BLOCKS
Time is money. A contract machine shop is manufacturing specialised hydraulic manifold blocks made out of low carbon steel. They are using a KIWA HMC with 69 bar coolant through the spindle. They are mounting 16 blocks on one tombstone at a time. Turning to Allied for improvement, the customer wanted to reduce the costs of machining the manifold blocks. With the AccuPort 432 drill and finish port forms completed in one operation, pre-drilling was no longer required. Furthermore, the replaceable insert design eliminated regrinding. CUSTOMER’S OBJECTIVE: REDUCE COSTS PREVIOUS CYCLE TIME NEW CYCLE TIME 24 MIN 16 MIN 33% CYCLE TIME DECREASE ACCUPORT 432 ®
ACCUPORT 432 ® X Port Range: size 4 - size 32 X Asymmetrical cutting edges provide excellent hole roundness PORT CONTOUR CUTTERS
Port kits incorporate an AccuThread ® solid carbide thread mill allowing hydraulic ports to be produced in just two operations.
X Replaceable inserts eliminate the need for regrinds X Uses a variety of geometries for precision finishes
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BT-A DRILL BTA (STS) DEEP HOLE MACHINING X Diameter range: 12.98 mm - 47.80 mm X Double-effective cutting allows up to 2x penetration rates over conventional BTA heads X Utilises the standard BTA-STS tube connection X Improves performance in cross holes X Versatility of available T-A® geometries and substrates allows for increased penetration rates and excellent chip control in any application
T-A ® DRILLING SYSTEM X Diameter range: 9.5 mm - 114.30 mm X Large variety of geometries and coatings optimises chip formation in various materials X Replaceable insert reduces setup and downtime, increasing productivity X Effectively dissipates heat from the cutting edge, which increases tool life and reduces overall costs REPLACEABLE INSERT DRILLS
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HOT ROLLED PLATES
T-A ® (-IN) GEOMETRY X Diameter range: 9.5 mm - 114.48 mm X Combination of high impact and Notch Point® geometries X Increases stability in deep hole applications X Enhances chip formation in materials with high elasticity/ ductility and poor chip forming characteristics REPLACEABLE INSERT DRILLS
T-A PRO ® STEEL (-P) GEOMETRY REPLACEABLE INSERT DRILLS X Diameter range: 11.1 mm - 47.80 mm X Designed to provide increased penetration rates and tool life in steel applications X Superior geometry and edge provides excellent chip control X Allied’s multilayer AM300® coating increases heat resistance and improves tool life
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GEN3SYS ® XT PRO DRILL REPLACEABLE INSERT DRILLS X Diameter range:11 mm - 35 mm X With increased coolant at the cutting zone, the XT Pro dissipates heat, which is critical in extending tool life X The increased coolant flow also allows the tool to achieve maximum penetration rates, which can help increase your throughput X The XT Pro holder has additional flute volume that improves chip evacuation
SPECIAL T-A ® INSERTS REPLACEABLE INSERT DRILLS
X Diameter range: 9.5 mm - 114.48 mm X Special form insert designed to reduce or eliminate additional operations X Allows for ease of replaceability due to utilising the T-A drilling system X Available in a variety of coating and substrates to optimise tool life
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HYDRAULIC CYLINDER COMPONENT
REVOLUTION DRILL ® INDEXABLE CARBIDE DRILLS X Diameter range: 47.6 mm - 101.0 mm X Provides ideal performance and high penetration rates on low horsepower machines X Robust geometry allows the tool to drill through uneven surfaces and interrupted cuts X Drills from solid with no pilot hole required
Replaceable cartridges and inserts reduce machine down time and protect your investment.
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Increase the production and success of your applications today. • Direct access to 2D drawings and 3D models • Assemble and view tool images in your browser • Download drawings for use in most machining software programs • Browse products, search item numbers, and save assemblies for future use
Allied Tool Academy
Whether it is online or on-site, get the product knowledge you need.
• Online training to level up your tooling IQ through a series of product overviews, demos, and short quizzes • Allied LIVE broadcasting lets you watch live demos and ask our trainers questions • On-site Technical Education Seminar (TES) puts the attendees in front of the machines to gain first-hand experience in real-life application situations
Boring Insert Selector
Find the best insert for your application.
• Generate the correct boring insert for your job in just six easy steps • Choose type, shape, substrate, insert form, nose radius, and material • Order easily by adding the item to your cart
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Eliminate the wait. Get your program now.
• Choose the best thread mill for your application • Create program code for your machine • Available as a PC download app (that can be used offline) • Website app available 24/7
Insta-Code also has a Cycle Time Calculator
Design your custom tooling and receive a drawing and quote...all within minutes. • Design and quote your own tooling • Generate the solution you need in just a few steps • Features the following products
- T-A® Inserts - T-A® Holders - GEN3SYS® XT Holders - ALVAN® Reamers
Machinist Tool App
Solution Hub App
Quickly convert cutting tool parameters for the machine inputs you need. • Input data to calculate the RPM and speed and feed rates • Use the Boring Insert Selector • Access product literature right at your fingertips
All Allied all the time. • Quickly look up product information • Links to our free online tools • Locate distributors • Stay up to date on news and events
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WE HAVE THE ANSWERS
No matter the type of holemaking, Allied is here to help you. Whether you’re a production facility producing thousands of parts for one customer or a job shop making a handful of parts for a thousand customers, we’re here to make sure the job gets done. Our precision holemaking and finishing solutions are backed by our experienced staff of knowledgeable engineers who are standing by. Don’t hesitate to call us. Let us know what problems you’re having, and we’ll find the solution. Machining is what we do, and we don’t mind showing off what we know. After all, we are the holemaking experts. All you have to do is ask.
+44 (0) 1384 400 900
For more general machining case studies, visit www.alliedmachine.com/CaseStudies
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Allied Machine & Engineering (“Allied Machine”) warrants to original equipment manufacturers, distributors, industrial and commercial users of its products for one year from the original date of sale that each new product manufactured or supplied by Allied Machine shall be free from defects in material and workmanship. Allied Machine’s sole and exclusive obligation under this warranty is limited to, at its option, without additional charge, replacing or repairing this product or issuing a credit. For this warranty to be applied, the product must be returned freight prepaid to the plant designated by an Allied Machine representative and which, upon inspection, is determined by Allied Machine to be defective in material and workmanship. Complete information as to operating conditions, machine, setup, and the application of cutting fluid should accompany any product returned for inspection. This warranty shall not apply to any Allied Machine products which have been subjected to misuse, abuse, improper operating conditions, improper machine setup or improper application of cutting fluid or which have been repaired or altered if such repair or alteration, in the judgement of Allied Machine, would adversely affect the performance of the product. THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. Allied Machine shall have no liability or responsibility for any claim, whether in contract, tort or otherwise, for any loss or damage arising out of, connected with, or resulting from the manufacture, sale, delivery or use of any product sold hereunder, in excess of the cost of replacement or repair as provided herein. Allied Machine shall not be liable in contract or in tort (including, without limitation, negligence, strict liability or otherwise) for economic losses of any kind or for any special, incidental, indirect, consequential, punitive or exemplary damages arising in any way out of the performance of, or failure to perform this agreement. ALL PRICES, DELIVERIES, DESIGNS, AND MATERIALS ARE SUBJECT TO CHANGE WITHOUT NOTICE.
Allied Machine & Engineering Co. Europe Ltd. is registered to ISO 9001:2015 by bsi.
Allied Machine & Engineering is registered to ISO 9001:2015 by DQS
Wohlhaupter GmbH is registered to ISO 9001:2015 by QA TECHNIC
Europe Allied Machine & Engineering Co. (Europe) Ltd. 93 Vantage Point Pensnett Estate Kingswinford West Midlands DY6 7FR England
Phone: +44 (0) 1384.400900
Wohlhaupter GmbH Maybachstrasse 4 Postfach 1264 72636 Frickenhausen Germany
Phone: +49 (0) 7022.408.0
Fax: +49 (0) 7022.408.212
United States Allied Machine & Engineering
Phone: +1.330.343.4283 Fax: +1.330.602.3400
Toll Free USA and Canada: 800.321.5537 Toll Free USA and Canada: 800.223.5140
120 Deeds Drive Dover OH 44622 United States
Allied Machine & Engineering 485 W Third Street Dover OH 44622 United States Asia Wohlhaupter India Pvt. Ltd. B-23, 3rd Floor B Block Community Centre Janakpuri, New Delhi - 110058 India
Phone: +1.330.343.4283 Fax: +1.330.364.7666 (Engineering Dept.)
Toll Free USA and Canada: 800.321.5537
Phone: +91 (0) 11.41827044
Your local Allied Machine representative:
www.alliedmachine.com Allied Machine & Engineering Co. (Europe) Ltd is registered to ISO 9001:2015 by bsi.
Wohlhaupter GmbH is registered to ISO 9001:2015 by QTA TECHNIC Allied Machine & Engineering is registered to ISO 9001:2015 by DQS
Copyright © 2023 Allied Machine & Engineering Corp. All rights reserved. All trademarks designated with the ® symbol are registered in the United States and other countries. Available online only. Publish Date: August 2023
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