AMPC-E_US-EN
THREADING | Solid Carbide and Indexable Thread Mills
Thread Mill Pre-Drill Information
A
Formula
Metric
Imperial
DRILLING
Velocity
M/min = RPM • 0.003 • Cutter Diameter
SFM = RPM • 0.262 • Cutter Diameter
(M/min • 318.47) Cutter Diameter
(SFM • 3.82) Cutter Diameter
RPM =
Speed
RPM =
B
Linear Feed Rate (LFR)
mm/min = RPM • (mm/tooth • Number of Flutes)
IPM = RPM • (IPT • Number of Flutes)
BORING
(Major Diameter - Cutter Diameter) Major Diameter
Adjusted Feed Rate (AFR) See Note Below
AFR =
• LFR
NOTE: The above formula on an internal thread program adjusts the linear feed rate to be applied to the outer diameter instead of the center of the cutting tool. If the feed rate is not adjusted, the excessive feed rate will cause the thread mill cutting edges to fail.
Example of an Internal Adjusted Feed Rate Calculation:
C
Free machining steel at 125 BHN with a M16x2 2B thread using ThreadMills USA ™ solid carbide thread mill (TM16200) running at 221 M/min and 0.038 mm/tooth
REAMING
(M/min • 318.47) Cutter Diameter
(221 • 318.47) 11.94
RPM =
RPM =
STEP 1:
RPM = 5895
D
STEP 2:
LFR = RPM • (mm/tooth • Number of flutes)
LFR = 5895 • (0.038 • 4)
LFR = 896.04 mm/min
BURNISHING
(Major Diameter - Cutter Diameter) Major Diameter
(16.00 - 11.94) 16.00
AFR =
• 896.04
AFR =
• LFR
STEP 3:
AFR = 227.37 mm/min
E
THREADING
Unit Definitions
M/min = Meters per Minute SFM = Surface Feet per Minute
Velocity
RPM = Revolutions per Minute
Speed
X
mm/rev = millimeters per revolution mm/tooth = millimeters per tooth also known as millimeters per flute IPR = Inch per Revolution IPT = Inch per Tooth also known as Inch per Flute mm/min = millimeters per minute IPM = Inches per minute
Feed SPECIALS
E: 52
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