B10-H_US-EN
Wohlhaupter® inserts
Drilling
Reaming
Burnishing
Threading
Wohlhaupter ® BORING Inserts
Specials
S E C T I O N B10-H Inserts
Wohlhaupter ® Inserts Replaceable Boring Inserts
Cutting-Edge Technology Wohlhaupter has the cutting-edge technology to achieve all of your boring applications. With precision in mind, our inserts are available in multiple insert geometries, coatings, and nose radii. Wohlhaupter inserts are offered in uncoated and coated carbide, cermet, as well as CBN and PCD materials. Try our easy-to-use boring insert selector available online or to download from the app store to find the perfect inserts for your boring applications. www.alliedmachine.com/bis
Your safety and the safety of others is very important. This catalog contains important safety messages. Always read and follow all safety precautions. This triangle is a safety hazard symbol. It alerts you to potential safety hazards that can cause tool failure and serious injury. When you see this symbol in the catalog, look for a related safety message that may be near this triangle or referred to in the nearby text. There are safety signal words also used in the catalog. Safety messages follow these words. WARNING (shown above) means that failure to follow the precautions in this message could result in tool failure and serious injury. NOTICE means that failure to follow the precautions in this message could result in damage to the tool or machine but not result in personal injury. NOTE and IMPORTANT are also used. These are important that you read and follow but are not safety-related. Visit www.alliedmachine.com for the most up-to-date information and procedures. WARNING
Applicable Industries
Aerospace Agriculture
Automotive
Firearms
General Machining
Oil & Gas
Renewable Energy
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Wohlhaupter® Inserts Table of Contents
Product Nomenclature Wohlhaupter Product Nomenclature . . . . . . . . . . . . . . . . . 2 ISO Insert Nomenclature . . . . . . . . . . . . . . . . . 3
MVS Connection Color Guide Detailed instructions and information regarding the MVS connection(s)
19.5-22 22-11
40-22 50-28 63-36 80-36 100-56
25-14 32-18
Recommended Cutting Data Speed and feed recommendations for optimum and safe boring
Insert Grades . . . . . . . . . . . . . . . 4 - 9
Insert Geometries . . . . . . . . . . . . . . 10 - 13
Insert Forms
Form 211 . . . . . . . . . . . . . . 14 - 15 Form 20 . . . . . . . . . . . . . . 16 - 17 Form 161 and 163 . . . . . . . . . . . . . . . . 18 Form 47 . . . . . . . . . . . . . . . . 19 Form 101, 103, 104, and 105 . . . . . . . . . . . . . . 20 - 25 Form 123 and 124 . . . . . . . . . . . . . . 26 - 27 Form 39 . . . . . . . . . . . . . . 28 - 29 Form 75 . . . . . . . . . . . . . . 30 - 31 Form 262 and 264 . . . . . . . . . . . . . . 32 - 33 Form 112, 113, and 114 . . . . . . . . . . . . . . . . 34 Form 04 and 05 . . . . . . . . . . . . . . . . 35 Grooving Insert Form 89, 90, and 91 . . . . . . . . . . . . . . 36 - 37 Grooving Insert Form 304 . . . . . . . . . . . . . . 38 - 40 Grooving Insert Form 325 . . . . . . . . . . . . . . . . 41
Insert Accessories . . . . . . . . . . . . . . 42 - 43
Technical Information Surface Finish and General Formulas . . . . . . . . . . . . . . . . 44 Wiper Geometries . . . . . . . . . . . . . . . . 45
Wear Patterns . . . . . . . . . . . . . . . . 46
• Generate the correct boring insert for your job in just six easy steps • Choose type, shape, substrate, insert form, nose radius, and material • Order easily by adding the item to your cart Find the best insert for your application. Boring Insert Selector www.alliedmahcine.com/bis
B10-H: 1
BORING | Inserts
Wohlhaupter Insert Product Nomenclature
A
Reference Key Symbol
Reference Key Symbol
Reference Key Symbol
Machining Conditions Good - Main Application
Insert Type Roughing - Main Application Roughing - Extended Application Universal - Main Application Universal - Extended Application Finishing - Main Application Finishing - Extended Application
Wohlhaupter Insert Grades Uncoated carbide (HW) Coated carbide (HC) Uncoated cermet (HT) Coated cermet (HC) Ceramic cutting material (CN) Cubic boron nitride CBN (BN)
WHW WHC WHT WTC WCN WBN WBC
B
Good - Extended Application Average - Main Application Average - Extended Application Difficult - Main Application Difficult - Extended Application
C
Coated CBN (BC)
PCD
Polycrystalline diamond PCD (DP)
D
Wohlhaupter Inserts
F101 04
M N - 158 W
E
1
2
3
4
5
6
1. Wohlhaupter Insert Form
2. Corner Radius
3. Tolerance Group
211
262 264 112 113 114
Metric (mm) 005 = 0.05 mm 01 = 0.10 mm 02 = 0.20 mm 03 = 0.30 mm 04 = 0.40 mm 06 = 0.60 mm 08 = 0.80 mm 12 = 1.20 mm 16 = 1.60 mm 20 = 2.00 mm 24 = 2.40 mm
Metric (mm)
20
Length of edge ±0.025
F
G
161 163
IC
±0.025
Thickness
±0.13
47
Length of edge ±0.08-0.15*
G
101 103 104 105 123 124
04 05 89 90 91
M
IC
±0.05-0.10*
Thickness
±0.13
Length of edge ±0.013
F
IC
±0.005 ±0.025
H
Thickness
304 325
Length of edge ±0.13
39 75
IC
±0.025 ±0.025
C
Thickness
I
*Varies upon insert size
4. Machining Direction
5. Geometry
6. Optional Information
N = Neutral
W = Wiper Geometry
Carbide
Carbide
Tangential
Ceramic
PCD 530 720 730 735
CBN 538 741 742 745 747 748 749 768
J
L = Left
108 109 112 114 117 121 122 126 127 128 129 145
155 158 161 161 192 199 200 650 711 840 850 860
880 811
711
R = Right
K
174W
L
M
INDEX
B10-H: 2
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BORING | Inserts
ISO Insert Nomenclature
A
DIN ISO 1832
B
C
C
M T
09
T3
02
1
2
3
4
5
6
7
C
1. Basic Insert Form C = Rhomboid 80° D = Rhomboid 55° L = Rectangular
2. Clearance Angle
3. Tolerance Group
4. Mounting Style
B = 5° C = 7° N = 0° P = 11° O = 10°
Metric (mm)
Cylindrical fixing hole Countersunk 40° - 60° Cylindrical fixing hole Countersunk 70° - 90° Cylindrical fixing hole Countersunk 40° - 60°
T = One-sided
countersunk
Length of edge ±0.025
D
G
IC
±0.025
H = One-sided chipbreaker
Thickness
±0.13
R = Round S = Square
Length of edge ±0.08-0.15*
W = Without
chipbreaker
T = Triangular
M
IC
±0.05-0.10*
E
Thickness
±0.13
V = Rhomboid 35°
X = Special design Special insert design
W = Trigon
Length of edge ±0.013
Cylindrical fixing hole Without countersunk
A = Without
chipbreaker
F
IC
±0.005 ±0.025
Thickness
F
Length of edge ±0.13 IC ±0.025 Thickness ±0.025
C
G
*Varies upon insert size
H
5. Insert Size / Cutting Edge
6. Insert Thickness
7. Corner Radius
Metric (mm)
C
D
R S
T
V W Metric (mm)
Metric (mm) 005 = 0.05 mm 01 = 0.10 mm 02 = 0.20 mm 03 = 0.30 mm 04 = 0.40 mm 06 = 0.60 mm 08 = 0.80 mm 12 = 1.20 mm 16 = 1.60 mm 20 = 2.00 mm 24 = 2.40 mm
3.97 mm 5.00 mm 6.00 mm 6.35 mm 7.94 mm 9.52 mm 10.00 mm 12.00 mm 12.70 mm 15.87 mm 16.00 mm 19.05 mm 20.00 mm 25.00 mm 25.40 mm
01 = 1.59 mm 02 = 2.38 mm T2 = 2.78 mm 03 = 3.18 mm T3 = 3.97 mm 04 = 4.76 mm 05 = 5.56 mm 06 = 6.35 mm 07 = 7.94 mm
006 F20 F21
03
I
06
11 11
07
J
09 11
09 16 16
10
12 12 16 15
12
K
15 15
16
19
19
20 25
L
25
M
INDEX
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B10-H: 3
BORING | Inserts
Wohlhaupter Insert Grades Uncoated Carbides
A
Uncoated Carbides
B
ISO Application
Cutting Material
Description
Material
05
10
15
20
25
30
35
40
P M K N S H P M K N S H P M K N S H
• Fine-grain carbide • Finishing and light roughing • Nonferrous metals, cast materials and difficult-to machine alloys • Fine-grain carbide • Finishing and light roughing • Nonferrous metals, cast materials and difficult-to machine alloys • Tough fine-grain carbide • Finishing, roughing and grooving • Steel and cast materials, cast steel • Nonferrous materials and difficult-to-machine alloys
C
WHW01 (HW)
D
WHW16 (HW)
E
WHW20 (HW)
F
G
H
I
J
K
L
M
INDEX
B10-H: 4
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BORING | Inserts
Wohlhaupter Insert Grades Coated Carbides
A
Coated Carbides
B
ISO Application
Cutting Material
Description
Material
05
10
15
20
25
30
35
40
P M K N S H P M K N S H P M K N S H P M K N S H P M K N S H P M K N S H P M K N S H P M K N S H
• PVD coating with
C
nano-composite structure • Finishing and roughing • Steels, stainless steels, cast materials, and difficult-to machine alloys
WHC05 (HC)
D
• PVD-TiB2 coating • Finishing and light roughing • Nonferrous metals
WHC18 (HC)
E
• Multilayer PVD coating • Finishing and roughing • Stainless steels
WHC19 (HC)
F
• Multilayer CVD coating • Finishing • Steels and stainless steels
WHC20 (HC)
G
H
• CVD coating • Roughing • Steel and cast steel
WHC30 (HC)
• Fine-grained substrate with modified cobalt to increase strength • MT-CVD coating combines advantages of TiCN and Al 2 O 3 • Versatile material designed for turning gray and ductile iron • Rough and finish machining • Medium to high cutting speeds • Continuous and light to medium interrupted cuts • Multilayer MT CVD coating • Roughing and finishing • Steels, stainless steels and cast materials
I
WHC77 (HC)
J
K
WHC79 (HC)
L
• PVD TiAlN coating • Roughing and finishing • Steels, stainless steels and difficult-to-machine materials
WHC98 (HC)
M
INDEX
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B10-H: 5
BORING | Inserts
Wohlhaupter Insert Grades Coated Carbides
A
B
Coated Carbides
ISO Application
Cutting Material
Description
Material
05
10
15
20
25
30
35
40
P M K N S H P M K N S H P M K N S H P M K N S H P M K N S H P M K N S H P M K N S H
• PVD TiAlN coating • Finishing • Machining of steels after heat treating with high Cr content up to 60 HRC • Hard - soft transitions, difficult-to-machine alloys and stainless steels • Multilayer PVD coating • Finishing and roughing • Steels, stainless steels, and difficult-to machine materials • Stronger PVD coating with improved coating adhesion • High oxidation resistance allows a wide range of applications • Thick MT-CVD coating with a dominant AC 2 O 3 • Primarily developed for the material groups P-K and alternatively H • Multilayer MT CVD coating • Excellent combination of toughness and reliability • Steels, cast materials and alternatively for stainless steel • Upgraded PVD grade with hard AlTiN coating • Optimized cutting edge stability • General machining of steel, stainless steel, high-temperature resistant alloys, titanium, iron, cast iron, and Nonferrous materials • Newest generation multilayer PVD coating • Finishing and roughing • Extremely universal and the first choice for poor machining conditions • Excellent in cast steels, stainless steels, and super alloys • Full and discontinuous cut • High cutting speeds possible
C
WHC111 (HC)
D
WHC114 (HC)
E
WHC136 (HC)
F
WHC164 (HC)
G
H
WHC168 (HC)
I
WHC198 (HC)
J
WHC190 (HC)
K
L
M
INDEX
B10-H: 6
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BORING | Inserts
Wohlhaupter Insert Grades Uncoated Cermet | Coated Cermet
A
B
Uncoated Cermet
ISO Application
Cutting Material
Description
Material
05
10
15
20
25
30
35
40
P M K N S H P M K N S H P M K N S H
C
• Uncoated cermet • Finishing • Steels, stainless steels and cast materials
WHT10 (HT)
D
• Uncoated cermet • Finishing • Steels, cast materials, sintered metals, and Nonferrous metals
WHT12 (HC)
E
• Uncoated cermet • Finishing • Steels and cast materials
WHT32 (HC)
F
G
Coated Cermet
ISO Application
H
Cutting Material
Description
Material
05
10
15
20
25
30
35
40
P M K N S H P M K N S H
• New PVD brilliant coating • Reduce friction coefficient in turning applications • Coated cermet general purpose grade for material group • Achieves excellent surface finish with excellent wear resistance • Usable in stainless steels
I
WTC15 (TC)
J
WTC121 (TC)
• PVD coated cermet • Finishing of steels and stainless steels
K
L
M
INDEX
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B10-H: 7
BORING | Inserts
Wohlhaupter Insert Grades Uncoated Cubic Boron Nitride | Coated Cubic Boron Nitride
A
Uncoated Cubic Boron Nitride
B
ISO Application
Cutting Material
Description
Material
05
10
15
20
25
30
35
40
P M K N S H P M K N S H P M K N S H P M K N S H
• Uncoated CBN grade • Roughing and finishing smooth and slightly discontinuous cuts • Hardened steels 58 - 64 HRC • Grain size 2 µm • CBN content: 50% • Uncoated CBN grade • Roughing and finishing highly discontinuous cuts • Hardened steels 58 - 64 HRC • Grain size 3 µm • CBN content: 65% • Uncoated CBN grade • Roughing and finishing smooth cuts • Hardened steels 58 - 64 HRC • Grain size 0.5 - 1.0 µm • CBN content: approximately 50% • Uncoated CBN grade • Roughing and finishing smooth and discontinuous cuts • Pearlite grey cast iron and sintered metals • Grain size 2 µm • CBN content: 90%
C
WBN150 (BN)
D
WBN200 (BN)
E
WBN300 (BN)
F
WBN450 (BN)
G
H
Coated Cubic Boron Nitride
ISO Application
I
Cutting Material
Description
Material
05
10
15
20
25
30
35
40
P M K N S H
• Single and multiple assembled • Different sizes and designs available upon request. Please contact our Application Engineering Department email : appeng@alliedmachine.com ext : 7611
WBC... (BC)
J
K
L
M
INDEX
B10-H: 8
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BORING | Inserts
Wohlhaupter Insert Grades Polycrystalline Diamond | Ceramic Cutting Material
A
Polycrystalline Diamond
B
ISO Application
Cutting Material
Description
Material
05
10
15
20
25
30
35
40
P M K N S H P M K N S H
• PCD medium grain grade • Finishing • Al alloys and Mg alloys up to 12% Si • Grain size 10 µm
C
PCD D30 (DP)
D
• PCD mixed-grain grade • Finishing • CFRP, GRP, MMC, Al alloys over 12% Si • Grain size 2 - 30 µm
PCD D50 (DP)
E
F
Ceramic Cutting Material
ISO Application
G
Cutting Material
Description
Material
05
10
15
20
25
30
35
40
P M K N S H
• Uncoated silicon-nitride ceramic • Roughing • Pearlite grey cast iron
WCN06 (CN)
H
I
J
K
L
M
INDEX
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B10-H: 9
BORING | Inserts
Wohlhaupter Insert Geometries Cermet | Carbide
A
B
Cermet | Carbide Geometry
Description
Application
Available Form
• Sintered chip breaker for higher feeds • Suitable for highly discontinuous cuts
F101, F103, F104, F112, F113
C
108
• Sintered geometry with V-shaped chip breaker for roughing and finishing • Good chip control even for shallow depth of cut
109
F101, F103, F104
D
• Sintered chip breaker • Finishing and light roughing
112
F101, F03
• Sintered geometry for medium machining and roughing • Main application in material groups P, M, and K
117
F75, F123, F124
E
• Positive geometry with stable cutting edge • Finishing in different material groups • Good chip control
121
F20, F211
F
• Sintered chip breaker • Good chip control - even with long-chipping materials
122
F101, F103, F161
126
• Sintered version with a wide range of applications
F105
G
F39, F101, F103, F104, F112, F113, F262, F264
• Highly positive sintered geometry • For Nonferrous metals and cast iron
127
• Highly positive sintered geometry • Polished for finishing Nonferrous metals, cast iron, and steel • Highly positive chip breaking geometry • Polished for Nonferrous metals, cast iron, and steel • Ideal for structural steel applications • Geometry for finishing in smooth and discontinuous cut • Good chip control - even with long-chipping materials
H
128
F20
F39, F101, F103, F262, F264
129
I
F101, F103, F112, F113, F161
145
J
K
L
M
INDEX
B10-H: 10
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BORING | Inserts
Wohlhaupter Insert Geometries Cermet | Carbide
A
B
Cermet | Carbide Geometry
Description
Application
Available Form
• Positive sintered geometry • Special cutting edge design in combination with the chip breaker design enables exceptional chip control even at shallow cutting depths and light feeds
F20, F101, F103, F39, F264 F75, F101, F103, F104, F105, F113, F114, F123, F124, F163
C
155
158
• Stable sintered geometry for roughing and finishing with and without discontinuous cuts
D
• Slightly positive and stable geometry • Main application material groups S and M. Alternatively suitable for P and K • Roughing and finishing in full and interrupted cuts
161
F75, F123
• Positive sintered geometry with sharp cutting edges • Finishing up to medium machining • Excellent for M and S materials • Wiper geometry for highly productive turning and boring • Can be used with pitch angle 92° - 95° • Good chip breaking properties even at lower feed rates • Sintered version for a variety of applications • Low cutting pressure because of sharp cutting edge prep
167
F75, F123
E
174W
F101, F103
F
F39, F101, F103, F104, F112, F113, F163, F161, F262, F264
192
• Positive sintered geometry for wide variety of applications • Special chip breaker allows chip control with different radial depth of cut
F101, F103, F104, F112, F113
199
G
• Highly positive sintered geometry • Applicable for various material groups for low cutting pressure
F39, F101, F103, F104, F264
200
• Obliquely ground chip breaker reduces cutting forces • Finishing and smooth interrupted cuts
H
650
F20, F211
• Negative geometry with 0 rake suitable for fine finishing and semi roughing • Machined materials in groups K and H • Continuous and moderately interrupted cut
F101, F103, F104, F113, F163
711
I
• Parallel ground chip breaker • For finish operations with stable cutting edge
840
F20
• Parallel ground chip breaker • Good chip control with short to medium feeds
850
F161
J
• Parallel ground chip breaker reduces cutting forces • Stable for a wide range of applications
F101, F103, F104, F105, F325
860
K
L
M
INDEX
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B10-H: 11
BORING | Inserts
Wohlhaupter Insert Geometries Tangential | Ceramic
A
B
Tangential
Geometry
Description
Application
Available Form
C
880
• Large parallel ground chip breaker with 10° rake angle for reduced cutting force
F04, F05
• Smooth geometry without additional ground chip breaker • Reinforced cutting edges provide stability • Excellent for cast materials
811
F05
D
E
Ceramic
F
Geometry
Description
Application
Available Form
• Smooth geometry with 0° rake angle • High cutting edge stability particularly in discontinuous cuts
F75, F103, F104, F123
711
G
H
I
J
K
L
M
INDEX
B10-H: 12
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BORING | Inserts
Wohlhaupter Insert Geometries PCD | CBN
A
B
PCD
Geometry
Description
Application
Available Form
C
530
• PCD- tipped cutting edge
F101, F103
• Smooth geometry in positive version with 7° rake angle for PCD • Sharp cutting edge
720
F20, F101, F103
D
F20, F39, F75, F101, F103, F123, F211, F262, F264 F20, F39, F101, F103, F211, F262, F264
• Smooth geometry with 0° rake angle for PCD • Sharp cutting edge • Smooth geometry • Laser-cut chip breaker for PCD • Suitable for long-chipping aluminum wrought alloys
730
735
E
F
CBN
G
Geometry
Description
R
Fb
Fw
Application
Available Form
• Smooth geometry with 0° rake angle for afforded CBN • Rounded cutting edge - not for chamfering • For cast materials
H
548
0.015
F101, F103
• Smooth geometry with 0° rake angle for CBN • Rounded cutting edge with 30° chamfer
741
0.015 0.15
30°
F20, F101, F103
I
• Smooth geometry with 0° rake angle for CBN • Rounded cutting edge with 15° chamfer
742
0.015 0.1
15°
F20, F101, F103
• Smooth geometry with 0° rake angle for CBN • Rounded cutting edge with 30° chamfer
745
0.015 0.05
30°
F20, F211
J
• Smooth geometry with 0° rake angle for CBN • Rounded cutting edge with a small 20° chamfer • Smooth geometry with 0° rake angle for CBN • Rounded cutting edge • No chamfer • Smooth geometry with 0° rake angle for CBN • Rounded cutting edge with a large 20° chamfer
F39, F104, F262, F264
747
0.015 0.1
20°
K
F20, F101, F103, F211
748
0.015 0.2
20°
749
0.015
F75, F123, F264
L
• Smooth geometry with 7° rake angle for CBN • Rounded cutting edge
768
0.015
F20, F101, F103
M
INDEX
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B10-H: 13
BORING | Inserts
Insert Form 211 Cermet | Carbide
A
B
6.9 mm
C
121 Geometry
650 Geometry
Form 211
Cermet
Carbide
D
Uncoated
Coated Uncoated
Coated
Steel
P
Stainless Steel
M
E
Cast Iron
K N
Nonferrous Materials
Titanium
S
Hard Materials
H
Radius
F
Geometry
in mm ISO Code
Description
Part No.
WTC15
WHT10
WHT12
WHT16
WHT32
WHC05
WHC18
WHC19
WHC79
WHC98
WTC121
WHW01
WHW16
WHC111
WHC114
WHC136
WHC164
121 121 650 650
0.004 0.10 WBGX030101 F21101GN121 397675 0.008 0.20 WBGX030102 F21102GN121 397676
097755 097454
0.004 0.10 WBGX030101 F21101GL650 0.008 0.20 WBGX030102 F21102GL650
G
H
I
J
K
Reference Key Symbol
L
Insert Type Finishing - Main Application Finishing - Extended Application Machining Conditions Good - Main Application Average - Main Application Difficult - Main Application
M
Reference Key Symbol
Technical Data
Insert Form
Countersunk Screw
Torque Driver Service Key
Torque
Key Size
INDEX
215377
415507
115537
211
M2 x 0.4 x 4
0.6 Nm T6
B10-H: 14
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BORING | Inserts
Insert Form 211 CBN | PCD
A
B
6.9 mm
C
730 Geometry
735 Geometry
748 Geometry
Form 211
Ceramic
CBN
PCD
D
Uncoated Coated
Uncoated
Coated
Steel
P
Stainless Steel
M
E
Cast Iron
K N
Nonferrous Materials
Titanium
S
Hard Materials
H
Radius
F
Geometry
in mm ISO Code
Description
Part No.
PKDD30
PKDD50
WBN150
WBN200
WBN300
WBN450
730 730 735 748 748
0.004 0.10 WBGX030101 F21101GN730 397763 0.008 0.20 WBGX030102 F21102GN730 097557 0.008 0.20 WBGX030102 F21102GN735 397237 0.004 0.10 WBGX030101 F21101GN748 097486 0.008 0.20 WBGX030102 F21102GN748 097552
G
H
I
J
K
L
Reference Key Symbol
M
Machining Conditions Average - Main Application
Technical Data
Reference Key Symbol
Insert Type Finishing - Main Application
Insert Form
Countersunk Screw
Torque Driver
Service Key
Torque
Key Size
INDEX
215377
415507
115537
211
M2 x 0.4 x 4
0.6 Nm T6
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B10-H: 15
BORING | Inserts
Insert Form 20 Cermet | Carbide
A
B
8.5 mm
121 Geometry 128 Geometry
C
Form 20
155 Geometry
650 Geometry
840 Geometry
Cermet
Carbide
D
Uncoated
Coated Uncoated
Coated
Steel
P
Stainless Steel
M
E
Cast Iron
K N
Nonferrous Materials
Titanium
S
Hard Materials
H
Radius
F
Part No. 397672 397673 397674 297541 297542 397688 397689 097153 097546 097154 097599 397764 097701
Geometry
in mm ISO Code
Description
WTC15
WHT10
WHT12
WHT16
WHT32
WHC05
WHC18
WHC19
WHC79
WHC98
WTC121
WHW01
WHW16
WHC111
WHC114
WHC136
121 121 121 128 128 155 155 650 650 650 650 650 840
0.004 0.10 TOGX080201 F02001GN121 0.008 0.20 TOGX080202 F02002GN121 0.016 0.40 TOGX080204 F02004GN121 0.008 0.20 TOGX080202 F02002GN128 0.016 0.40 TOGX080204 F02004GN128 0.008 0.20 TOMX080202 F02002MN155 0.016 0.40 TOMX080204 F02004MN155 0.004 0.10 TOGX080201 F02001GL650 0.008 0.20 TOGX080202 F02002GL650 0.012 0.30 TOGX080203 F02003GL650 0.016 0.40 TOGX080204 F02004GL650 0.031 0.80 TOGX080208 F02008GL650 0.008 0.20 TOGX080202 F02002GR840
G
H
I
J
K
Reference Key Symbol
L
Insert Type Finishing - Main Application Finishing - Extended Application Machining Conditions Good - Main Application Average - Main Application Difficult - Main Application
M
Reference Key Symbol
Technical Data
Insert Form
Countersunk Screw
Torque Driver Service Key
Torque
Key Size
INDEX
115535
415508
115591
20
M2 x 0.4 x 5
0.9 Nm T7
B10-H: 16
www.alliedmachine.com | 1.330.343.4283
BORING | Inserts
Insert Form 20 CBN | PCD
A
B
8.5 mm
720 Geometry 730 Geometry
735 Geometry
741 Geometry
C
Form 20
742 Geometry
745 Geometry
748 Geometry
768 Geometry
CBN
PCD
D
Uncoated
Coated
Steel
P
Stainless Steel
M
E
Cast Iron
K N
Nonferrous Materials
Titanium
S
Hard Materials
H
Radius
F
Part No. 297692 297845 097487 097686 097877 397133 397301 297260 297262 297264 397610 297259 297780 297782 397146 397192
Geometry
in mm ISO Code
Description
PKDD30
PKDD50
WBN150
WBN200
WBN300
WBN450
720 720 730 730 730 735 735 741 741 742 742 745 748 748 768 768
0.008 0.20 TOGX080202 F02002GN720 0.016 0.40 TOGX080204 F02004GN720 0.008 0.20 TOGX080202 F02002GN730 0.016 0.40 TOGX080204 F02004GN730 0.031 0.80 TOGX080208 F02008GN730 0.008 0.20 TOGX080202 F02002GN735 0.016 0.40 TOGX080204 F02004GN735 0.008 0.20 TOGX080202 F02002GN741 0.016 0.40 TOGX080204 F02004GN741 0.008 0.20 TOGX080202 F02002GN742 0.016 0.40 TOGX080204 F02004GN742 0.004 0.10 TOGX080201 F02001GN745 0.008 0.20 TOGX080202 F02002GN748 0.016 0.40 TOGX080204 F02004GN748 0.008 0.20 TOGX080202 F02002GN768 0.016 0.40 TOGX080204 F02004GN768
G
H
I
J
K
L
Reference Key Symbol
Machining Conditions Good - Main Application Average - Main Application
M
Technical Data
Reference Key Symbol
Insert Type Finishing - Main Application
Insert Form
Countersunk Screw
Torque Driver Service Key
Torque
Key Size
INDEX
115535
415508
115591
20
M2 x 0.4 x 5
0.9 Nm T7
www.alliedmachine.com | 1.330.343.4283
B10-H: 17
BORING | Inserts
Insert Forms 161, 163 Cermet | Carbide
A
B
Form 161 11.0 mm
Form 163 16.5 mm
122 Geometry 129 Geometry
145 Geometry
C
158 Geometry
192 Geometry
711 Geometry
850 Geometry
Cermet
Carbide
D
Uncoated
Coated Uncoated
Coated
Steel
P
Stainless Steel
M
E
Cast Iron
K N
Nonferrous Materials
Titanium
S
Hard Materials
H
Radius
F
Part No. 097953 397769 397770 397771 297993 297604 397663 397654 397772 397898 397899 097512
Geometry
in mm ISO Code
Description
WTC15
WHT10
WHT12
WHT16
WHT32
WHC05
WHC18
WHC19
WHC77
WHC79
WTC121
WHW01
WHW16
WHC111
WHC114
WHC136
WHC164
122 0.016 0.40 TCMT110204 F16104MN122 129 0.008 0.20 TCGT110202 F16102GN129 129 0.016 0.40 TCGT110204 F16104GN129 129 0.016 0.40 TCGT16T304 F16304GN129 145 0.016 0.40 TCGT110204 F16104GN145 158 0.016 0.40 TCMT16T304 F16304MN158 192 0.016 0.40 TCMT110204 F16104MN192 192 0.016 0.40 TCMT16T304 F16304MN192 192 0.031 0.80 TCMT16T308 F16308MN192 711 0.016 0.40 TCMT16T304 F16304MN711 711 0.031 0.80 TCMT16T308 F16308MN711 850 0.008 0.20 TCGT110202 F16102GL850
G
H
I
J
K
Reference Key Symbol
L
Machining Conditions Good - Main Application Average - Main Application Difficult - Main Application
M
Technical Data
Reference Key Symbol
Insert Type Finishing - Main Application Finishing - Extended Application
Insert Form
Countersunk Screw
Torque Driver
Service Key
Torque
Key Size
115676 115673
415514 415510
115590 115664
161 163
M2.5 x 0.45 x 5 M3.5 x 0.6 x 9
1.2 Nm T8 3.0 Nm T15
INDEX
B10-H: 18
www.alliedmachine.com | 1.330.343.4283
BORING | Inserts
Insert Form 47 Cermet | Carbide
A
B
Form 47 4.2 mm
C
650 Geometry
Carbide
D
Uncoated
Coated
Steel
P
Stainless Steel
M
E
Cast Iron
K N
Nonferrous Materials
Titanium
S
Hard Materials
H
Radius
F
Part No. 097832 097833
Geometry
in mm ISO Code
Description
WHC05
WHC18
WHC20
WHC79
WHW01
WHW16
WHC111
WHC114
WHC136
WHC164
650 650
0.004 0.10 TOFX040101 F04701FL650 0.008 0.20 TOFX040102 F04702FL650
G
H
I
J
K
L
Reference Key Symbol
Machining Conditions Good - Main Application
M
Technical Data
Reference Key Symbol
Insert Type Finishing - Main Application
Insert Form Countersunk Screw
Clamping Jaw Torque Driver Service Key
Torque
Key Size
INDEX
315324 M1.8 x 0.35 x 4
315323
-
115537
47
0.5 Nm T6
www.alliedmachine.com | 1.330.343.4283
B10-H: 19
BORING | Inserts
Insert Forms 101, 103, 104, 105 Cermet | Carbide
A
Form 101 6.3 mm
Form 103 9.5 mm
Form 104 12.7 mm
Form 105 15.8 mm
B
108 Geometry 109 Geometry 112 Geometry
122 Geometry 126 Geometry
127 Geometry
Cermet
Carbide
C
Uncoated
Coated Uncoated
Coated
Steel
P
Stainless Steel
M
D
Cast Iron
K
Nonferrous Materials
N
Titanium
S
E
Hard Materials
H
Radius
Part No. 297833 297537 297891 397118 297725 297724 397352 397765 397354 397355 397356 397357 297485 297434 297534 297387 097899 097926 097862 097957 297557 297558 097529 097445 297550 097497 097496
F
Geometry
in mm ISO Description Description 0.008 0.20 CCMT060202 F10102MN108 0.016 0.40 CCMT060204 F10104MN108 0.016 0.40 CCMT09T304 F10304MN108 0.031 0.80 CCMT09T308 F10308MN108 0.016 0.40 CCMT120404 F10404MN108 0.031 0.80 CCMT120408 F10408MN108 0.008 0.20 CCMT060202 F10102MN109 0.016 0.40 CCMT060204 F10104MN109 0.016 0.40 CCMT09T304 F10304MN109 0.031 0.80 CCMT09T308 F10308MN109 0.016 0.40 CCMT120404 F10404MN109 0.031 0.80 CCMT120408 F10408MN109 0.008 0.20 CCGT060202 F10102GN112 0.016 0.40 CCMT060204 F10104MN112 0.008 0.20 CCGT09T302 F10302GN112 0.016 0.40 CCMT09T304 F10304MN112 0.008 0.20 CCMT060202 F10102MN122 0.016 0.40 CCMT060204 F10104MN122 0.008 0.20 CCMT09T302 F10302MN122 0.016 0.40 CCMT09T304 F10304MN122 0.031 0.80 CCMT160508 F10508MN126 0.047 1.20 CCMT160512 F10512MN126 0.008 0.20 CCGT060202 F10102GN127 0.016 0.40 CCGT060204 F10104GN127 0.008 0.20 CCGT09T302 F10302GN127 0.016 0.40 CCGT09T304 F10304GN127 0.016 0.40 CCGT120404 F10404GN127
WTC15
WHT10
WHT12
WHT16
WHT32
WHC05
WHC18
WHC19
WHC79
WHC98
WTC121
WHW01
WHW16
WHC111
WHC114
WHC136
WHC164
108 108 108 108 108 108 109 109 109 109 109 109 112 112 112 112 122 122 122 122 126 126 127 127 127 127 127
G
H
I
J
K
Reference Key Symbol Machining Conditions Good - Main Application Average - Main Application
L
Technical Data
Reference Key Symbol Insert Type
M
Insert Form
Countersunk Screw
Torque Driver Service Key Torque Key Size
115676
415514 415510 415510 415543 415543
115590 115664 115664 215150 215150
101 103 103 104 105
M2.5 x 0.45 x 5 M3.5 x 0.6 x 7.5 M3.5 x 0.6 x 9 M4.5 x 0.75 x 11.5 M4.5 x 0.75 x 11.5
1.2 Nm T8 3.0 Nm T15 3.0 Nm T15 5.0 Nm T20 5.0 Nm T20
Roughing - Main Application Roughing - Extended Application Finishing - Main Application Finishing - Extended Application
115672 (<Ø37mm) 115673 (>Ø36mm)
215149 215149
INDEX
B10-H: 20
www.alliedmachine.com | 1.330.343.4283
BORING | Inserts
Insert Forms 101, 103, 104, 105 Cermet | Carbide
A
B
Form 101 6.3 mm
Form 103 9.5 mm
Form 104 12.7 mm
Form 105 15.8 mm
129 Geometry 145 Geometry
155 Geometry
C
Cermet
Carbide
D
Uncoated
Coated Uncoated
Coated
Steel
P
Stainless Steel
M
E
Cast Iron
K
Nonferrous Materials
N
Titanium
S
F
Hard Materials
H
Radius
Part No.
Geometry
in mm
ISO Description Description
WTC15
WHT10
WHT12
WHT16
WHT32
WHC05
WHC18
WHC19
WHC79
WHC98
WTC121
WHW01
WHW16
WHC111
WHC114
WHC136
WHC164
129 129 129 129 129 129 145 145 145 145 155 155 155
0.002 0.05 CCGT0602005 F101005GN129 397738
G
397737 297545 297546 297547 297548 297980 397742 297994 297995 397662 397739 397740
0.004 0.10 CCGT060201 F10101GN129 0.008 0.20 CCGT060202 F10102GN129 0.016 0.40 CCGT060204 F10104GN129 0.008 0.20 CCGT09T302 F10302GN129 0.016 0.40 CCGT09T304 F10304GN129 0.016 0.40 CCGT060204 F10104GN145 0.031 0.80 CCGT060208 F10108GN145 0.016 0.40 CCGT09T304 F10304GN145 0.031 0.80 CCGT09T308 F10308GN145 0.008 0.20 CCMT060202 F10102MN155 0.016 0.40 CCMT060204 F10104MN155 0.016 0.40 CCMT09T304 F10304MN155
H
I
J
K
Reference Key Symbol
Machining Conditions Good - Main Application Average - Main Application
L
Technical Data
Reference Key Symbol
M
Insert Type Roughing - Main Application Roughing - Extended Application Finishing - Main Application Finishing - Extended Application
Insert Form
Countersunk Screw
Torque Driver Service Key Torque Key Size
115676
415514 415510 415510 415543 415543
115590 115664 115664 215150 215150
101 103 103 104 105
M2.5 x 0.45 x 5 M3.5 x 0.6 x 7.5 M3.5 x 0.6 x 9 M4.5 x 0.75 x 11.5 M4.5 x 0.75 x 11.5
1.2 Nm T8 3.0 Nm T15 3.0 Nm T15 5.0 Nm T20 5.0 Nm T20
115672 (<Ø37mm) 115673 (>Ø36mm)
215149 215149
INDEX
www.alliedmachine.com | 1.330.343.4283
B10-H: 21
BORING | Inserts
Insert Forms 101, 103, 104, 105 Carbide
A
Form 101 6.3 mm
Form 103 9.5 mm
Form 104 12.7 mm
Form 105 15.8 mm
B
158 Geometry 174W Geometry 192 Geometry
C
Carbide
Uncoated
Coated
D
Steel
P
Stainless Steel
M
Cast Iron
K
E
Nonferrous Materials
N
Titanium
S
Hard Materials
H
F
Radius
in mm ISO Code Part No. 297248 297377 297239 297240 297242 297241 297559 297560 297531 297658 297588 297958 297653 397614 397666 297878 397632 0.008 0.20 CCMT060202 F10102MN158 0.016 0.40 CCMT060204 F10104MN158 0.016 0.40 CCMT09T304 F10304MN158 0.031 0.80 CCMT09T308 F10308MN158 0.016 0.40 CCMT120404 F10404MN158 0.031 0.80 CCMT120408 F10408MN158 0.031 0.80 CCMT160508 F10508MN158 0.047 1.20 CCMT160512 F10512MN158 0.008 0.20 CCMT060202 F10102MN192 0.016 0.40 CCMT060204 F10104MN192 0.031 0.80 CCMT060208 F10108MN192 0.008 0.20 CCMT09T302 F10302MN192 0.016 0.40 CCMT09T304 F10304MN192 0.031 0.80 CCMT09T308 F10308MN192 0.016 0.40 CCMT120404 F10404MN192 0.031 0.80 CCMT120408 F10408MN192 0.047 1.20 CCMT120412 F10412MN192 0.016 0.40 CCMT060204 F10104MN174W 397766 0.016 0.40 CCMT09T304 F10304MN174W 397767 0.031 0.80 CCMT09T308 F10308MN174W 397768 Description
Geometry
WHC05
WHC18
WHC19
WHC79
WHC98
WHW01
WHW16
WHC111
WHC114
WHC136
WHC164
158 158 158 158 158 158 158 158 192 192 192 192 192 192 192 192 192
G
H
174W 174W 174W
I
J
K
Reference Key Symbol
Machining Conditions Good - Main Application Average - Main Application Difficult - Main Application
L
Technical Data
Reference Key Symbol
Insert Type Roughing - Main Application Roughing - Extended Application Finishing - Main Application Finishing - Extended Application
M
Insert Form
Countersunk Screw
Torque Driver Service Key Torque Key Size
115676
415514 415510 415510 415543 415543
115590 115664 115664 215150 215150
101 103 103 104 105
M2.5 x 0.45 x 5 M3.5 x 0.6 x 7.5 M3.5 x 0.6 x 9 M4.5 x 0.75 x 11.5 M4.5 x 0.75 x 11.5
1.2 Nm T8 3.0 Nm T15 3.0 Nm T15 5.0 Nm T20 5.0 Nm T20
115672 (<Ø37mm) 115673 (>Ø36mm)
215149 215149
INDEX
B10-H: 22
www.alliedmachine.com | 1.330.343.4283
BORING | Inserts
Insert Forms 101, 103, 104, 105 Cermet | Carbide
A
Form 101 6.3 mm
Form 103 9.5 mm
Form 104 12.7 mm
Form 105 15.8 mm
B
199 Geometry 200 Geometry
860 Geometry
711 Geometry
C
Cermet
Carbide
Uncoated
Coated Uncoated
Coated
D
Steel
P
Stainless Steel
M
Cast Iron
K
E
Nonferrous Materials
N
Titanium
S
Hard Materials
H
F
Radius
Part No.
Geometry
in mm ISO Code
Description
WTC15
WHT10
WHT12
WHT16
WHT32
WHC05
WHC18
WHC19
WHC77
WHC79
WHC98
WTC121
WHW01
WHW16
WHC111
WHC114
WHC136
WHC164
199 199 199 199 199 199 199 200 200 200 200 200 711 711 711 711 860 860 860 860 860 860 860 860
0.008 0.20 CCMT060202 F10102MN199 397164 0.016 0.40 CCMT060204 F10104MN199 397165 0.008 0.20 CCMT09T302 F10302MN199 397702 0.016 0.40 CCMT09T304 F10304MN199 397166 0.031 0.80 CCMT09T308 F10308MN199 397167 0.016 0.40 CCMT120404 F10404MN199 397191 0.031 0.80 CCMT120408 F10408MN199 397168 0.008 0.20 CCGT060202 F10102GN200 397585 0.016 0.40 CCGT060204 F10104GN200 397586 0.008 0.20 CCGT09T302 F10302GN200 397587 0.016 0.40 CCGT09T304 F10304GN200 397588 0.016 0.40 CCGT120404 F10404GN200 397589 0.016 0.40 CCMT060204 F10104MN711 097637 0.016 0.40 CCMT09T304 F10304MN711 097692 0.031 0.80 CCMT09T308 F10308MN711 297910 0.031 0.80 CCMT120408 F10408MN711 297911
G
H
I
097324 097241 097242 097245 097244 097738 097247
0.004 0.10 CCGT060201 F10101GL860 0.008 0.20 CCGT060202 F10102GL860 0.016 0.40 CCGT060204 F10104GL860 0.008 0.20 CCGT09T302 F10302GL860 0.016 0.40 CCGT09T304 F10304GL860 0.016 0.40 CCGT120404 F10404GL860 0.031 0.80 CCGT120408 F10408GL860
J
K
0.031 0.80 CCMT160508 F10508ML860 097249
Reference Key Symbol
Machining Conditions Good - Main Application Average - Main Application
L
Technical Data
Reference Key Symbol
Insert Type Roughing - Main Application Roughing - Extended Application Finishing - Main Application Finishing - Extended Application
M
Insert Form
Countersunk Screw
Torque Driver Service Key Torque
Key Size
115676
415514 415510 415510 415543 415543
115590 115664 115664 215150 215150
101 103 103 104 105
M2.5 x 0.45 x 5 M3.5 x 0.6 x 7.5 M3.5 x 0.6 x 9 M4.5 x 0.75 x 11.5 M4.5 x 0.75 x 11.5
1.2 Nm T8 3.0 Nm T15 3.0 Nm T15 5.0 Nm T20 5.0 Nm T20
115672 (<Ø37mm) 115673 (>Ø36mm)
215149 215149
INDEX
www.alliedmachine.com | 1.330.343.4283
B10-H: 23
BORING | Inserts
Insert Forms 101, 103, 104 Ceramic | CBN | PCD
A
Form 101 6.3 mm
Form 103 9.5 mm
Form 104 12.7 mm
Form 105 15.8 mm
B
530 Geometry 548 Geometry 711 Geometry
735 Geometry 720 Geometry 730 Geometry
Ceramic
CBN
PCD
C
Uncoated Coated
Uncoated
Coated
Steel
P
Stainless Steel
M
D
Cast Iron
K
Nonferrous Materials
N
Titanium
S
E
Hard Materials
H
Radius
Part No. 397207 397242 397249 397250 397245 397246 397604 397605 297561 297192 297249 297234 297501 297502 297578 297483 097462 297164 297165 397251 297533 397257 297871 297872 397244 397252 297870
Geometry
in mm ISO Code
Description
WCN06
PKDD30
PKDD50
F
WBN150
WBN200
WBN300
WBN450
530 530 530 530 548 548 548 548 711 711 711 711 720 720 720 720 730 730 730 730 730 730 730 735 735 735 735
0.016 0.40 CCGW060204 F10104GL530 0.016 0.40 CCGW060204 F10104GR530 0.016 0.40 CCGW09T304 F10304GL530 0.016 0.40 CCGW09T304 F10304GR530 0.016 0.40 CCGW060204 F10104GL548 0.016 0.40 CCGW060204 F10104GR548 0.016 0.40 CCGW09T304 F10304GL548 0.016 0.40 CCGW09T304 F10304GR548 0.016 0.40 CCGW09T304 F10304GN711 0.031 0.80 CCGW09T308 F10308GN711 0.031 0.80 CCGW120408 F10408GN711 0.047 1.20 CCGW120412 F10412GN711 0.008 0.20 CCGT060202 F10102GN720 0.016 0.40 CCGT060204 F10104GN720 0.008 0.20 CCGT09T302 F10302GN720 0.016 0.40 CCGT09T304 F10304GN720 0.008 0.20 CCGW060202 F10102GN730 0.016 0.40 CCGW060204 F10104GN730 0.031 0.80 CCGW060208 F10108GN730 0.008 0.20 CCGW09T302 F10302GN730 0.016 0.40 CCGW09T304 F10304GN730 0.016 0.40 CCGW120404 F10404GN730 0.031 0.80 CCGW120408 F10408GN730 0.008 0.20 CCGT060202 F10102GN735 0.016 0.40 CCGT060204 F10104GN735 0.008 0.20 CCGT09T302 F10302GN735 0.016 0.40 CCGT09T304 F10304GN735
G
H
I
J
K
Reference Key Symbol
Machining Conditions Good - Main Application Average - Main Application Difficult - Main Application
L
Reference Key Symbol
Technical Data
M
Insert Type Roughing - Main Application Roughing - Extended Application Finishing - Main Application Finishing - Extended Application
Insert Form
Countersunk Screw
Torque Driver Service Key Torque Key Size
115676
415514 415510 415510 415543
115590 115664 115664 215150
101 103 103 104
M2.5 x 0.45 x 5 M3.5 x 0.6 x 7.5 M3.5 x 0.6 x 9 M4.5 x 0.75 x 11.5
1.2 Nm T8 3.0 Nm T15 3.0 Nm T15 5.0 Nm T20
115672 (<Ø37mm) 115673 (>Ø36mm)
INDEX
215149
B10-H: 24
www.alliedmachine.com | 1.330.343.4283
BORING | Inserts
Insert Forms 101, 103, 104 CBN
A
B
Form 101 6.3 mm
Form 103 9.5 mm
Form 104 12.7 mm
Form 105 15.8 mm
741 Geometry
742 Geometry
747 Geometry
C
748 Geometry
749 Geometry
768 Geometry
CBN
D
Uncoated
Coated
Steel
P
E
Stainless Steel
M
Cast Iron
K
Nonferrous Materials
N
F
Titanium
S
Hard Materials
H
Radius
G
Part No. 297290 297291 297303 297293 297294 297306 397260 297787 297788 297790 297419 397261 297486 297659 397439 297660
Geometry
in mm ISO Code
Description
WBN150
WBN200
WBN300
WBN450
741 741 741 742 742 742 747 748 748 748 748 749 768 768 768 768
0.008 0.20 CCGW060202 F10102GN741 0.016 0.40 CCGW060204 F10104GN741 0.016 0.40 CCGW09T304 F10304GN741 0.008 0.20 CCGW060202 F10102GN742 0.016 0.40 CCGW060204 F10104GN742 0.016 0.40 CCGW09T304 F10304GN742 0.016 0.40 CCGW120404 F10404GN747 0.008 0.20 CCGW060202 F10102GN748 0.016 0.40 CCGW060204 F10104GN748 0.008 0.20 CCGW09T302 F10302GN748 0.016 0.40 CCGW09T304 F10304GN748 0.031 0.80 CCGW120408 F10408GN749 0.008 0.20 CCGT060202 F10102GN768 0.016 0.40 CCGT060204 F10104GN768 0.008 0.20 CCGT09T302 F10302GN768 0.016 0.40 CCGT09T304 F10304GN768
H
I
J
K
Reference Key Symbol
Machining Conditions Good - Main Application Average - Main Application
L
Reference Key Symbol
Technical Data
Insert Type Roughing - Main Application Roughing - Extended Application Finishing - Main Application Finishing - Extended Application
M
Insert Form
Countersunk Screw
Torque Driver Service Key Torque Key Size
115676
415514 415510 415510 415543
115590 115664 115664 215150
101 103 103 104
M2.5 x 0.4 x 5 M3.5 x 0.6 x 7.5 M3.5 x 0.6 x 9 M4.5 x 0.75 x 11.5
1.2 Nm T8 3.0 Nm T15 3.0 Nm T15 5.0 Nm T20
115672 (<Ø37mm) 115673 (>Ø36mm)
INDEX
215149
www.alliedmachine.com | 1.330.343.4283
B10-H: 25
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