B10-E_US-EN

Wohlhaupter® intermediate modules offer extenders, reducers, and NOVITECH.

Drilling

Reaming

Burnishing

Threading

Wohlhaupter ® BORING Intermediate Modules

Specials

S E C T I O N B10-E Intermediate Modules

Wohlhaupter ® Intermediate Modules NOVI TECH® | Reducers | Extensions

Your safety and the safety of others is very important. This catalog contains important safety messages. Always read and follow all safety precauƟons. This triangle is a safety hazard symbol. It alerts you to potenƟal safety hazards that can cause tool failure and serious injury. When you see this symbol in the catalog, look for a related safety message that may be near this triangle or referred to in the nearby text. There are safety signal words also used in the catalog. Safety messages follow these words. WARNING (shown above) means that failure to follow the precauƟons in this message could result in tool failure and serious injury. NOTICE means that failure to follow the precauƟons in this message could result in damage to the tool or machine but not result in personal injury. NOTE and IMPORTANT are also used. These are important that you read and follow but are not safety-related. Visit www.alliedmachine.com for the most up-to-date informaƟon and procedures. WARNING

Increase Tool Stability with Intermediate Modules • Allow for expanded use of exisƟng components. • Add flexibility to setups. • Reduce need for specials and their associated cost and lead Ɵme. • Each component individually balanced.

Applicable Industries

Aerospace Agriculture

AutomoƟve

Firearms

General Machining

Oil & Gas

Renewable Energy

Reference Icons The following icons will appear throughout the catalog to help you navigate between products.

Intermediate Modules Table of Contents

IntroducƟon Product Overview . . . . . . . . . . . . . . . . 2 - 3

Shanks A variety of shanks for different machines

NOVI TECH® VibraƟon Damping Modules . . . . . . . . . . . . . . . . 4 - 5

249 (248) Shanks A variety of shanks for different machines

249 (248) Adapters . . . . . . . . . . . . . . . . 6 - 7

249 (248) Boring Head 249 (248) boring head that connects into the adapter shanks

Reducers . . . . . . . . . . . . . . . 8 - 13

Extensions . . . . . . . . . . . . . . 14 - 16

MVS ConnecƟon Color Guide Detailed instrucƟons and informaƟon regarding the MVS connecƟon(s)

19.5-22 22-11

40-22 50-28 63-36 80-36 100-56

25-14 32-18

Recommended Cuƫng Data Speed and feed recommendaƟons for opƟmum and safe boring

Coolant-Through OpƟon Indicates that the product is coolant through

B10-E: 1

Intermediate Modules Product Overview

Intermediate MODULES

Reducers

Features: X Improves rigidity by stepping down to smaller MVS connection sizes. X Connects quickly and easily with the MVS connection. X Accommodates smaller diameter applications.

Extensions

Features: X Used to increase bore depth. X Connects quickly and easily with the MVS connection. X Aluminum components available to reduce stress on the spindle.

B10-E: 2

WOHLHAUPTER ® FINE BORING HEAD with NOVI TECH ®

Are you looking for more from your tooling? After facing problems with chatter and chipping inserts, our customer, who machines fueling machine head rotors from ASTM A276 - 304L in the nuclear power industry, sought a better solution to their machining process.

The customer turned to Allied for help finding a new solution. Once the causes of insert failure and chatter were identified, our experienced team was able to create the best assembly suitable for the application. Using Wohlhaupter’s analog balanced fine boring head paired with the NOVI TECH vibration damper module, they were able to eliminate the issues our customers were facing. With the previous tooling, the customer achieved only 12 minutes of tool life, but with Allied’s Wohlhaupter assembly, they achieved more than four times the life for 65 minutes! Allied’s Wohlhaupter assembly improved the machining process by making it more consistent and saved the customer money by reducing cost per hole. If you are looking to save time and money, give us a call, and we will help you find the right solution.

Competitor Boring Head

Wohlhaupter Fine Boring Head with NOVI TECH

Measure

Product:

Wohlhaupter analog balanced fine boring head with NOVI TECH

RPM

106

372

Objectives:

(1) Decrease cycle time (2) Improve process Renewable energy/energy

131.234 SFM (40 M/min) 0.003 IPR (0.076 mm/rev) 0.315 IPM (8 mm/min)

459.318 SFM (140 M/min) 0.006 IPR (0.16 mm/rev) 2.362 IPM (60 mm/min)

Speed Rate

Feed Rate

Industry:

Part:

Nuclear fueling machine head rotor

Penetration Rate

Material: Hole Ø:

ASTM A276-304L

Cycle Time

2 hr 10 min

17 min

4.7244" (120 mm) Hole Depth: 40.9449" (1040 mm)

Tool Life 65 min Wohlhaupter offered 93.32% cost per hole savings over the competitor tooling. 12 min

Analog balanced fine boring head Item No. 464038* *replacement for 364047 Boring insert Item No. 297994WHC111 NOVI TECH vibration damper intermediate module Item No. 519004

86.92% cycle time reduction

The Wohlhaupter boring head with the NOVI TECH vibration damper module provided:

Increased penetration rate

Decreased cycle time

Increased tool life

Decreased cost per hole

B10-E: 3

BORING | Intermediate Modules

NOVI TECH® VibraƟon Damping Intermediate Modules Overview

A

THE DEEP HOLE

Vibration Damping Intermediate Module

B

10xD BORING SOLUTION

YOU’VE BEEN LOOKING FOR

C

D

X Machine up to 10xD . X Connect quickly and easily with the MVS connection . X Utilize existing Wohlhaupter ® components . X Increase your productivity, surface quality, and process reliability. X Increase your tool and spindle life. OUR SOLUTION YOUR ADVANTAGE

E

F

G

H

Damper module with viscoelastic bearing

I

Absorber mass

THE SURFACE QUALITY TELLS IT ALL

J

When our customer was machining alloy steel to 9xD, the NOVI TECH provided reliable machining, which achieved high surface quality (Ra = 32).

K

Wohlhaupter NOVI TECH with VarioBore precision boring head

L

Standard tool construction with steel extension

M

INDEX

B10-E: 4

www.alliedmachine.com | 1.330.343.4283

BORING | Intermediate Modules

NOVI TECH® VibraƟon Damping Intermediate Modules Machining Diameter: 1.969" - 8.071" (50.00 mm - 205.00 mm)

A

X 1

B

D 3 D 4

D 2 D 1

C

X 1

L 1

D

D 4

D 2

D 1

D 3

E

F

MVS ConnecƟon

NOVI TECH

D 2 | D 1 50 - 28* 63 - 36 80 - 36 80 - 36 50 - 28* 63 - 36 80 - 36 80 - 36 100 - 56 100 - 56

D 4 | D 3 40 - 22 50 - 28 63 - 36 80 - 36 80 - 36 40 - 22 50 - 28 63 - 36 80 - 36 80 - 36

X 1

L 1

Weight

Part No. 519002 519003 519004 519005 519006 519002 519003 519004 519005 519006

7.874 7.874 7.874 7.874 7.874

- - - - - - - -

6.172 (lbs) 12.560 (lbs) 16.530 (lbs) 16.530 (lbs) 21.825 (lbs)

G

7.165

200.00 200.00 200.00 200.00 200.00

2.80 (kg) 5.70 (kg) 7.50 (kg) 7.50 (kg) 9.90 (kg)

H

182.00

I

* D 2 = 49.50 mm NOTE: The NOVI TECH intermediate module should always be assembled as close as possible to the cuƫng edge (i.e. the next component behind the boring head).

J

B10-M: 12-19

B10-F

B10: vi-vii

Key on B10-E: 1

K

19.5-22 22-11

40-22 50-28 63-36 80-36 100-56

= Imperial (in) = Metric (mm )

25-14 32-18

Exceeding weight capacity for machine tool spindle and tool changer can cause machine damage and/or serious injury. To prevent: -Consult machine tool builder for machine's weight limitaƟons. -Refer to example on page B10-M: 11 for calculaƟng tool assembly weight. Factory technical assistance is also available for specific applicaƟons through our ApplicaƟon Engineering department. ext: 7611 | email: appeng@alliedmachine.com WARNING Tool failure can cause serious injury. To prevent: -Do not exceed recommended 10xD length-to-diameter raƟo or exceed 4 total components (including shank). WARNING IMPORTANT: Max spindle speed refers to maximum possible speed for an individual boring head and is not a recommended parameter. Refer to page B10-M: 12 for recommended applicaƟon-specific parameters. Factory technical assistance is available for your specific applicaƟons through our ApplicaƟon Engineering department. ext: 7611 | email: appeng@alliedmachine.com

L

M

-When using Alu-Line components, do not exceed recommended 5xD length-to-diameter raƟo. -When using tool steel components, do not exceed recommended 6xD length-to-diameter raƟo. -When using heavy metal components, do not exceed recommended 8xD length-to-diameter raƟo.

-When using a carbide shank, do not exceed recommended 9xD length-to-diameter raƟo. -When using a NOVI TECH® module, do not exceed recommended 10xD length-to-diameter raƟo. -Refer to examples on pages B10-M: 8-10 for calculaƟng length-to-diameter raƟo. Factory technical assistance is available for your specific applicaƟons through our ApplicaƟon Engineering department. ext: 7611 | email: appeng@alliedmachine.com

INDEX

www.alliedmachine.com | 1.330.343.4283

B10-E: 5

BORING | Intermediate Modules

249 (248) Adapters Adapters | Balanced Adapters

A

X 1

L 1

B

D 2

D 5 M8 x 1

S

D 1

C

Adapters

D

MVS ConnecƟon

Adapter

D 2 | D 1

X 1

L 1

S

D 5

Boring ConnecƟon

Weight

Service Key

Part No. 219168 219169 219168 219169

19.5 - 11

M8 x 1 M8 x 1 M8 x 1 M8 x 1

0.787 0.590 15/P 0.708

0.110 (lbs) 0.154 (lbs)

15 S / P 19 S / P 15 S / P 19 S / P

E

23 - 11

0.787

- 19/P 0.905

19.5 - 11

20.00 15.00 15/P 18.00

0.05 (kg) 0.07 (kg)

23 - 11

20.00

- 19/P 23.00

F

X 1

L 1

G

D 5 M8 x 1

D 2 D 1

H

Threaded Hole for Balancing Screw

Balanced Adapters

MVS ConnecƟon

Adapter

D 2 | D 1 50 - 28 50 - 28 50 - 28 50 - 28 50 - 28 50 - 28

X 1

L 1

D 5

Boring ConnecƟon

Weight

Balancing Screw

Part No. 219185 219176 219177 219185 219176 219177

I

M8 x 1 M8 x 1 M8 x 1 M8 x 1 M8 x 1 M8 x 1

1.259 1.890 1.890 32.00 48.00 48.00

0.748 1.377 1.377 19.00 35.00 35.00

0.590 0.708 0.905 15.00 18.00 23.00

0.771 (lbs) 0.881 (lbs) 0.992 (lbs)

M6 x 1 x 10 M6 x 1 x 10 M6 x 1 x 10 M6 x 1 x 10 M6 x 1 x 10 M6 x 1 x 10

0.35 (kg) 0.40 (kg) 0.45 (kg)

J

NOTE: Balance refers to a specific residual imbalance of ≤ 10 g mm/kg.

B10-M: 12-19

B10-A: 30

B10-A: 34

B10: vi-vii

Key on B10-E: 1

K

19.5-22 22-11

40-22 50-28 63-36 80-36 100-56

= Imperial (in) = Metric (mm )

25-14 32-18

Exceeding weight capacity for machine tool spindle and tool changer can cause machine damage and/or serious injury. To prevent: -Consult machine tool builder for machine's weight limitaƟons. -Refer to example on page B10-M: 11 for calculaƟng tool assembly weight. Factory technical assistance is also available for specific applicaƟons through our ApplicaƟon Engineering department. ext: 7611 | email: appeng@alliedmachine.com WARNING Tool failure can cause serious injury. To prevent: -Do not exceed recommended 10xD length-to-diameter raƟo or exceed 4 total components (including shank). WARNING IMPORTANT: Max spindle speed refers to maximum possible speed for an individual boring head and is not a recommended parameter. Refer to page B10-M: 12 for recommended applicaƟon-specific parameters. Factory technical assistance is available for your specific applicaƟons through our ApplicaƟon Engineering department. ext: 7611 | email: appeng@alliedmachine.com

L

M

-When using Alu-Line components, do not exceed recommended 5xD length-to-diameter raƟo. -When using tool steel components, do not exceed recommended 6xD length-to-diameter raƟo. -When using heavy metal components, do not exceed recommended 8xD length-to-diameter raƟo.

-When using a carbide shank, do not exceed recommended 9xD length-to-diameter raƟo. -When using a NOVI TECH® module, do not exceed recommended 10xD length-to-diameter raƟo. -Refer to examples on pages B10-M: 8-10 for calculaƟng length-to-diameter raƟo. Factory technical assistance is available for your specific applicaƟons through our ApplicaƟon Engineering department. ext: 7611 | email: appeng@alliedmachine.com

INDEX

B10-E: 6

www.alliedmachine.com | 1.330.343.4283

BORING | Intermediate Modules

249 (248) Adapters VibraƟon Reducing Heavy Metal Adapters

A

X 1

L 1

B

D 5 M8 x 1

D 2 D 1

C

D

MVS ConnecƟon

Adapter

D 2 | D 1 50 - 28 50 - 28 50 - 28 50 - 28 50 - 28 50 - 28

X 1

L 1

D 5

Boring ConnecƟon

Weight

Part No. 248147 248148 248149 248147 248148 248149

M8 x 1 M8 x 1 M8 x 1 M8 x 1 M8 x 1 M8 x 1

2.677 3.307 4.094 68.00 84.00

2.165 2.795 3.582 55.00 71.00 91.00

0.590 0.748 0.905 15.00 19.00 23.00

1.763 (lbs) 2.204 (lbs) 2.866 (lbs)

E

0.80 (kg) 1.00 (kg) 1.30 (kg)

104.00

F

G

H

I

J

B10-M: 12-19

B10-A: 30

B10-A: 34

B10: vi-vii

Key on B10-E: 1

K

19.5-22 22-11

40-22 50-28 63-36 80-36 100-56

= Imperial (in) = Metric (mm )

25-14 32-18

Exceeding weight capacity for machine tool spindle and tool changer can cause machine damage and/or serious injury. To prevent: -Consult machine tool builder for machine's weight limitaƟons. -Refer to example on page B10-M: 11 for calculaƟng tool assembly weight. Factory technical assistance is also available for specific applicaƟons through our ApplicaƟon Engineering department. ext: 7611 | email: appeng@alliedmachine.com WARNING Tool failure can cause serious injury. To prevent: -Do not exceed recommended 10xD length-to-diameter raƟo or exceed 4 total components (including shank). WARNING IMPORTANT: Max spindle speed refers to maximum possible speed for an individual boring head and is not a recommended parameter. Refer to page B10-M: 12 for recommended applicaƟon-specific parameters. Factory technical assistance is available for your specific applicaƟons through our ApplicaƟon Engineering department. ext: 7611 | email: appeng@alliedmachine.com

L

M

-When using Alu-Line components, do not exceed recommended 5xD length-to-diameter raƟo. -When using tool steel components, do not exceed recommended 6xD length-to-diameter raƟo. -When using heavy metal components, do not exceed recommended 8xD length-to-diameter raƟo.

-When using a carbide shank, do not exceed recommended 9xD length-to-diameter raƟo. -When using a NOVI TECH® module, do not exceed recommended 10xD length-to-diameter raƟo. -Refer to examples on pages B10-M: 8-10 for calculaƟng length-to-diameter raƟo. Factory technical assistance is available for your specific applicaƟons through our ApplicaƟon Engineering department. ext: 7611 | email: appeng@alliedmachine.com

INDEX

www.alliedmachine.com | 1.330.343.4283

B10-E: 7

BORING | Intermediate Modules

Reducers

A

Imperial | Balanced

X 1

L 1

B

D 3

D 2 D 1

D 5 D 4

C

Balancing Screw

D

MVS ConnecƟon

Reducer

D 2 | D 1 25 - 14 25 - 14 32 - 18 32 - 18 40 - 22 40 - 22 40 - 22 50 - 28 50 - 28 50 - 28 50 - 28 50 - 28 50 - 28 50 - 28 50 - 28 50 - 28 50 - 28 50 - 28 50 - 28 50 - 28 50 - 28 50 - 28

D 4 | D 3

X 1

L 1

D 5

Weight

Balancing Screw

Part No. 219034 219035 219036 219037 219038 219039 219040 219051 219041 219052 119094 119054 119055 119010 219030* 219085 219086 119012 219032* 219087 219088 119059

19.5 - 11

1.181 1.181 0.472 1.181 0.472 1.181 1.181 2.126 0.551 2.126 0.551 2.323 2.323 4.685 4.685 1.929 4.291 4.291 4.291 1.575 3.937 1.969

0.827 0.827 0.020 0.827 0.020 0.827 1.614 0.020 1.614 0.020 1.811 1.811 4.173 4.173 1.417 3.780 3.780 3.780 1.063 3.425 -

- - - - - - - - - - -

0.220 (lbs) 0.440 (lbs) 0.220 (lbs) 0.220 (lbs) 0.440 (lbs) 0.440 (lbs) 1.102 (lbs) 0.881 (lbs) 0.661 (lbs) 0.881 (lbs) 0.661 (lbs) 0.881 (lbs) 1.102 (lbs) 1.984 (lbs) 2.204 (lbs) 1.984 (lbs) 2.204 (lbs) 2.425 (lbs) 2.866 (lbs) 1.102 (lbs) 2.866 (lbs) 2.204 (lbs)

- - - - - - -

22 - 11 22 - 11 25 - 14 22 - 11 25 - 14 32 - 18 22 - 11 22 - 11 25 - 14 25 - 14 25 - 14 25 - 14 25 - 14 32 - 18 32 - 18 32 - 18 32 - 18 40 - 22 40 - 22 63 - 36

E

1.575

F

19.5 - 11

M6 x 1 x 10 M6 x 1 x 10 M6 x 1 x 10 M6 x 1 x 7 M6 x 1 x 10 M6 x 1 x 10 M6 x 1 x 10 M6 x 1 x 10 M6 x 1 x 10 M6 x 1 x 10 M6 x 1 x 10 M6 x 1 x 10 M6 x 1 x 10 M6 x 1 x 10 M6 x 1 x 10

G

1.260 1.260 1.417 1.378 1.378 1.575 1.811

H

-

1.850

-

-

I

*Reinforced reducer. NOTE: Balance refers to a specific residual imbalance of ≤ 10 g mm/kg.

J

B10-M: 12-19

B10-F

B10: vi-vii

Key on B10-E: 1

K

19.5-22 22-11

40-22 50-28 63-36 80-36 100-56

= Imperial (in) = Metric (mm )

25-14 32-18

Exceeding weight capacity for machine tool spindle and tool changer can cause machine damage and/or serious injury. To prevent: -Consult machine tool builder for machine's weight limitaƟons. -Refer to example on page B10-M: 11 for calculaƟng tool assembly weight. Factory technical assistance is also available for specific applicaƟons through our ApplicaƟon Engineering department. ext: 7611 | email: appeng@alliedmachine.com WARNING Tool failure can cause serious injury. To prevent: -Do not exceed recommended 10xD length-to-diameter raƟo or exceed 4 total components (including shank). WARNING IMPORTANT: Max spindle speed refers to maximum possible speed for an individual boring head and is not a recommended parameter. Refer to page B10-M: 12 for recommended applicaƟon-specific parameters. Factory technical assistance is available for your specific applicaƟons through our ApplicaƟon Engineering department. ext: 7611 | email: appeng@alliedmachine.com

L

M

-When using Alu-Line components, do not exceed recommended 5xD length-to-diameter raƟo. -When using tool steel components, do not exceed recommended 6xD length-to-diameter raƟo. -When using heavy metal components, do not exceed recommended 8xD length-to-diameter raƟo.

-When using a carbide shank, do not exceed recommended 9xD length-to-diameter raƟo. -When using a NOVI TECH® module, do not exceed recommended 10xD length-to-diameter raƟo. -Refer to examples on pages B10-M: 8-10 for calculaƟng length-to-diameter raƟo. Factory technical assistance is available for your specific applicaƟons through our ApplicaƟon Engineering department. ext: 7611 | email: appeng@alliedmachine.com

INDEX

B10-E: 8

www.alliedmachine.com | 1.330.343.4283

BORING | Intermediate Modules

Reducers Metric | Balanced

A

X 1

L 1

B

D 3

D 2 D 1

D 5 D 4

C

Balancing Screw

D

MVS ConnecƟon

Reducer

D 2 | D 1 25 - 14 25 - 14 32 - 18 32 - 18 40 - 22 40 - 22 40 - 22 50 - 28 50 - 28 50 - 28 50 - 28 50 - 28 50 - 28 50 - 28 50 - 28 50 - 28 50 - 28 50 - 28 50 - 28 50 - 28 50 - 28 50 - 28

D 4 | D 3

X 1

L 1

D 5

Weight 0.10 (kg) 0.20 (kg) 0.10 (kg) 0.10 (kg) 0.20 (kg) 0.20 (kg) 0.50 (kg) 0.40 (kg) 0.30 (kg) 0.40 (kg) 0.30 (kg) 0.40 (kg) 0.50 (kg) 0.90 (kg) 1.00 (kg) 0.90 (kg) 1.00 (kg) 1.10 (kg) 1.30 (kg) 0.50 (kg) 1.30 (kg) 1.00 (kg)

Balancing Screw

Part No. 219034 219035 219036 219037 219038 219039 219040 219051 219041 219052 119094 119054 119055 119010 219030* 219085 219086 119012 219032* 219087 219088 119059

19.5 - 11

30.00 30.00 12.00 30.00 12.00 30.00 30.00 54.00 14.00 54.00 14.00 59.00 59.00 119.00 119.00 109.00 109.00 109.00 49.00

21.00 21.00

- - - - - - - - - - -

- - - - - - -

22 - 11 22 - 11 25 - 14 22 - 11 25 - 14 32 - 18 22 - 11 22 - 11 25 - 14 25 - 14 25 - 14 25 - 14 25 - 14 32 - 18 32 - 18 32 - 18 32 - 18 40 - 22 40 - 22 63 - 36

E

0.50

21.00

0.50

21.00

-

40.00

F

19.5 - 11

41.00

M6 x 1 x 10 M6 x 1 x 10 M6 x 1 x 10 M6 x 1 x 7 M6 x 1 x 10 M6 x 1 x 10 M6 x 1 x 10 M6 x 1 x 10 M6 x 1 x 10 M6 x 1 x 10 M6 x 1 x 10 M6 x 1 x 10 M6 x 1 x 10 M6 x 1 x 10 M6 x 1 x 10

0.50

41.00

0.50

46.00 46.00

G

32.00 32.00 36.00 35.00 35.00 40.00 46.00

106.00 106.00

36.00 96.00 96.00 96.00 27.00 87.00

H

40.00

-

100.00

47.00

50.00

-

-

I

*Reinforced reducer. NOTE: Balance refers to a specific residual imbalance of ≤ 10 g mm/kg.

J

B10-M: 12-19

B10-F

B10: vi-vii

Key on B10-E: 1

K

19.5-22 22-11

40-22 50-28 63-36 80-36 100-56

= Imperial (in) = Metric (mm )

25-14 32-18

Exceeding weight capacity for machine tool spindle and tool changer can cause machine damage and/or serious injury. To prevent: -Consult machine tool builder for machine's weight limitaƟons. -Refer to example on page B10-M: 11 for calculaƟng tool assembly weight. Factory technical assistance is also available for specific applicaƟons through our ApplicaƟon Engineering department. ext: 7611 | email: appeng@alliedmachine.com WARNING Tool failure can cause serious injury. To prevent: -Do not exceed recommended 10xD length-to-diameter raƟo or exceed 4 total components (including shank). WARNING IMPORTANT: Max spindle speed refers to maximum possible speed for an individual boring head and is not a recommended parameter. Refer to page B10-M: 12 for recommended applicaƟon-specific parameters. Factory technical assistance is available for your specific applicaƟons through our ApplicaƟon Engineering department. ext: 7611 | email: appeng@alliedmachine.com

L

M

-When using Alu-Line components, do not exceed recommended 5xD length-to-diameter raƟo. -When using tool steel components, do not exceed recommended 6xD length-to-diameter raƟo. -When using heavy metal components, do not exceed recommended 8xD length-to-diameter raƟo.

-When using a carbide shank, do not exceed recommended 9xD length-to-diameter raƟo. -When using a NOVI TECH® module, do not exceed recommended 10xD length-to-diameter raƟo. -Refer to examples on pages B10-M: 8-10 for calculaƟng length-to-diameter raƟo. Factory technical assistance is available for your specific applicaƟons through our ApplicaƟon Engineering department. ext: 7611 | email: appeng@alliedmachine.com

INDEX

www.alliedmachine.com | 1.330.343.4283

B10-E: 9

BORING | Intermediate Modules

Reducers Imperial | Balanced

A

X 1

L 1

B

D 3

D 2 D 1

D 5 D 4

C

Balancing Screw

D

MVS ConnecƟon

Reducer

D 2 | D 1 63 - 36 63 - 36 63 - 36 63 - 36 63 - 36 63 - 36 63 - 36 63 - 36 63 - 36 63 - 36 63 - 36 63 - 36 63 - 36 63 - 36 63 - 36 63 - 36 63 - 36 63 - 36 63 - 36 80 - 36 100 - 56

D 4 | D 3

X 1

L 1

D 5

Weight

Balancing Screw

Part No. 219053 219042 219054 119095 119060 119061 119019 219031* 219089 219090 119021 219033* 219091 219092 119067 119064 119096**

19.5 - 11

2.126 0.551 2.126 0.551 2.323 2.323 4.685 4.685 1.929 4.291 4.291 4.291 1.575 3.937 5.906 1.575 1.575 3.937 3.937 1.969 2.756

1.614 0.020 1.614 0.020 1.811 1.811 4.173 4.173 1.417 3.780 3.780 3.780 1.063 3.425 5.394

- - - - -

1.322 (lbs) 1.322 (lbs) 1.543 (lbs) 1.322 (lbs) 1.543 (lbs) 1.763 (lbs) 2.425 (lbs) 2.866 (lbs) 1.543 (lbs) 2.645 (lbs) 3.086 (lbs) 3.527 (lbs) 1.763 (lbs) 3.527 (lbs) 5.291 (lbs) 2.204 (lbs) 1.763 (lbs) 5.291 (lbs) 3.747 (lbs) 3.527 (lbs) 7.936 (lbs)

M6 x 1 x 10 M6 x 1 x 10 M6 x 1 x 10 M6 x 1 x 10 M6 x 1 x 10 M6 x 1 x 10 M6 x 1 x 15 M6 x 1 x 10 M6 x 1 x 10 M6 x 1 x 10 M6 x 1 x 10 M6 x 1 x 10 M6 x 1 x 10 M6 x 1 x 15 M6 x 1 x 15 M6 x 1 x 10 M6 x 1 x 10 M6 x 1 x 15 M6 x 1 x 10 M6 x 1 x 15

22 - 11 22 - 11 25 - 14 25 - 14 25 - 14 25 - 14 25 - 14 32 - 18 32 - 18 32 - 18 32 - 18 40 - 22 40 - 22 40 - 22 50 - 28 50 - 28 50 - 28 50 - 28 63 - 36 80 - 36

E

1.260 1.260 1.417 1.378 1.378 1.575 1.811 1.850 1.969 2.480 -

F

G

-

1.063

-

H

119025

-

2.480

119097**

3.425

-

119098 219066

-

3.150

2.047

-

M8 x 1.25 x 20

* Reinforced reducer. **For milling applicaƟons. NOTE: Balance refers to a specific residual imbalance of ≤ 10 g mm/kg.

I

J

B10-M: 12-19

B10-F

B10: vi-vii

Key on B10-E: 1

K

19.5-22 22-11

40-22 50-28 63-36 80-36 100-56

= Imperial (in) = Metric (mm )

25-14 32-18

Exceeding weight capacity for machine tool spindle and tool changer can cause machine damage and/or serious injury. To prevent: -Consult machine tool builder for machine's weight limitaƟons. -Refer to example on page B10-M: 11 for calculaƟng tool assembly weight. Factory technical assistance is also available for specific applicaƟons through our ApplicaƟon Engineering department. ext: 7611 | email: appeng@alliedmachine.com WARNING Tool failure can cause serious injury. To prevent: -Do not exceed recommended 10xD length-to-diameter raƟo or exceed 4 total components (including shank). WARNING IMPORTANT: Max spindle speed refers to maximum possible speed for an individual boring head and is not a recommended parameter. Refer to page B10-M: 12 for recommended applicaƟon-specific parameters. Factory technical assistance is available for your specific applicaƟons through our ApplicaƟon Engineering department. ext: 7611 | email: appeng@alliedmachine.com

L

M

-When using Alu-Line components, do not exceed recommended 5xD length-to-diameter raƟo. -When using tool steel components, do not exceed recommended 6xD length-to-diameter raƟo. -When using heavy metal components, do not exceed recommended 8xD length-to-diameter raƟo.

-When using a carbide shank, do not exceed recommended 9xD length-to-diameter raƟo. -When using a NOVI TECH® module, do not exceed recommended 10xD length-to-diameter raƟo. -Refer to examples on pages B10-M: 8-10 for calculaƟng length-to-diameter raƟo. Factory technical assistance is available for your specific applicaƟons through our ApplicaƟon Engineering department. ext: 7611 | email: appeng@alliedmachine.com

INDEX

B10-E: 10

www.alliedmachine.com | 1.330.343.4283

BORING | Intermediate Modules

Reducers Metric | Balanced

A

X 1

L 1

B

D 3

D 2 D 1

D 5 D 4

C

Balancing Screw

D

MVS ConnecƟon

Reducer

D 2 | D 1 63 - 36 63 - 36 63 - 36 63 - 36 63 - 36 63 - 36 63 - 36 63 - 36 63 - 36 63 - 36 63 - 36 63 - 36 63 - 36 63 - 36 63 - 36 63 - 36 63 - 36 63 - 36 63 - 36 80 - 36 100 - 56

D 4 | D 3

X 1

L 1

D 5

Weight 0.60 (kg) 0.60 (kg) 0.70 (kg) 0.60 (kg) 0.70 (kg) 0.80 (kg) 1.10 (kg) 1.30 (kg) 0.70 (kg) 1.20 (kg) 1.40 (kg) 1.60 (kg) 0.80 (kg) 1.60 (kg) 2.40 (kg) 1.00 (kg) 0.80 (kg) 2.40 (kg) 1.70 (kg) 1.60 (kg) 3.60 (kg)

Balancing Screw

Part No. 219053 219042 219054 119095 119060 119061 119019 219031* 219089 219090 119021 219033* 219091 219092 119067 119064 119096**

19.5 - 11

54.00 14.00 54.00 14.00 59.00 59.00

41.00

- - - - -

M6 x 1 x 10 M6 x 1 x 10 M6 x 1 x 10 M6 x 1 x 10 M6 x 1 x 10 M6 x 1 x 10 M6 x 1 x 15 M6 x 1 x 10 M6 x 1 x 10 M6 x 1 x 10 M6 x 1 x 10 M6 x 1 x 10 M6 x 1 x 10 M6 x 1 x 15 M6 x 1 x 15 M6 x 1 x 10 M6 x 1 x 10 M6 x 1 x 15 M6 x 1 x 10 M6 x 1 x 15

22 - 11 22 - 11 25 - 14 25 - 14 25 - 14 25 - 14 25 - 14 32 - 18 32 - 18 32 - 18 32 - 18 40 - 22 40 - 22 40 - 22 50 - 28 50 - 28 50 - 28 50 - 28 63 - 36 80 - 36

0.50

E

41.00

0.50

46.00 46.00

32.00 32.00 36.00 35.00 35.00 40.00 46.00 47.00 50.00 63.00 -

119.00 119.00

106.00 106.00

F

49.00

36.00 96.00 96.00 96.00 27.00 87.00

109.00 109.00 109.00

G

40.00

100.00 150.00

137.00

40.00 40.00

-

27.00

-

H

119025

100.00 100.00

-

63.00

119097**

87.00

-

119098 219066

50.00 70.00

-

80.00

52.00

-

M8 x 1.25 x 20

* Reinforced reducer. **For milling applicaƟons. NOTE: Balance refers to a specific residual imbalance of ≤ 10 g mm/kg.

I

J

B10-M: 12-19

B10-F

B10: vi-vii

Key on B10-E: 1

K

19.5-22 22-11

40-22 50-28 63-36 80-36 100-56

= Imperial (in) = Metric (mm )

25-14 32-18

Exceeding weight capacity for machine tool spindle and tool changer can cause machine damage and/or serious injury. To prevent: -Consult machine tool builder for machine's weight limitaƟons. -Refer to example on page B10-M: 11 for calculaƟng tool assembly weight. Factory technical assistance is also available for specific applicaƟons through our ApplicaƟon Engineering department. ext: 7611 | email: appeng@alliedmachine.com WARNING Tool failure can cause serious injury. To prevent: -Do not exceed recommended 10xD length-to-diameter raƟo or exceed 4 total components (including shank). WARNING IMPORTANT: Max spindle speed refers to maximum possible speed for an individual boring head and is not a recommended parameter. Refer to page B10-M: 12 for recommended applicaƟon-specific parameters. Factory technical assistance is available for your specific applicaƟons through our ApplicaƟon Engineering department. ext: 7611 | email: appeng@alliedmachine.com

L

M

-When using Alu-Line components, do not exceed recommended 5xD length-to-diameter raƟo. -When using tool steel components, do not exceed recommended 6xD length-to-diameter raƟo. -When using heavy metal components, do not exceed recommended 8xD length-to-diameter raƟo.

-When using a carbide shank, do not exceed recommended 9xD length-to-diameter raƟo. -When using a NOVI TECH® module, do not exceed recommended 10xD length-to-diameter raƟo. -Refer to examples on pages B10-M: 8-10 for calculaƟng length-to-diameter raƟo. Factory technical assistance is available for your specific applicaƟons through our ApplicaƟon Engineering department. ext: 7611 | email: appeng@alliedmachine.com

INDEX

www.alliedmachine.com | 1.330.343.4283

B10-E: 11

BORING | Intermediate Modules

Reducer Balanced Alu-Line

A

58 mm

X 1

B

D 2 D

D 3 D 4

1

C

52 mm

Balancing Screw

D

MVS ConnecƟon

Reducer

D 2 | D 1 100 - 56

D 4 | D 3 80 - 36

X 1

L 1

Weight

Balancing Screw M8 x 1.25 x 20

Part No. 319013

2.756

2.047

2.866 (lbs)

319013

100 - 56

80 - 36

70.00

52.00

1.30 (kg)

M8 x 1.25 x 20

E

NOTE: Balance refers to a specific residual imbalance of ≤ 10 g mm/kg.

F

G

H

I

J

B10-M: 12-19

B10-F

B10: vi-vii

Key on B10-E: 1

K

19.5-22 22-11

40-22 50-28 63-36 80-36 100-56

= Imperial (in) = Metric (mm )

25-14 32-18

Exceeding weight capacity for machine tool spindle and tool changer can cause machine damage and/or serious injury. To prevent: -Consult machine tool builder for machine's weight limitaƟons. -Refer to example on page B10-M: 11 for calculaƟng tool assembly weight. Factory technical assistance is also available for specific applicaƟons through our ApplicaƟon Engineering department. ext: 7611 | email: appeng@alliedmachine.com WARNING Tool failure can cause serious injury. To prevent: -Do not exceed recommended 10xD length-to-diameter raƟo or exceed 4 total components (including shank). WARNING IMPORTANT: Max spindle speed refers to maximum possible speed for an individual boring head and is not a recommended parameter. Refer to page B10-M: 12 for recommended applicaƟon-specific parameters. Factory technical assistance is available for your specific applicaƟons through our ApplicaƟon Engineering department. ext: 7611 | email: appeng@alliedmachine.com

L

M

-When using Alu-Line components, do not exceed recommended 5xD length-to-diameter raƟo. -When using tool steel components, do not exceed recommended 6xD length-to-diameter raƟo. -When using heavy metal components, do not exceed recommended 8xD length-to-diameter raƟo.

-When using a carbide shank, do not exceed recommended 9xD length-to-diameter raƟo. -When using a NOVI TECH® module, do not exceed recommended 10xD length-to-diameter raƟo. -Refer to examples on pages B10-M: 8-10 for calculaƟng length-to-diameter raƟo. Factory technical assistance is available for your specific applicaƟons through our ApplicaƟon Engineering department. ext: 7611 | email: appeng@alliedmachine.com

INDEX

B10-E: 12

www.alliedmachine.com | 1.330.343.4283

BORING | Intermediate Modules

Heavy Metal Reducers VibraƟon ReducƟon

A

X

1

L 1

B

D 3 D 4 D 5

D 2 D 1

C

D

MVS ConnecƟon

Heavy Metal Reducer

D 2 | D 1 50 - 28 50 - 28 50 - 28 50 - 28 50 - 28 50 - 28 50 - 28 50 - 28 50 - 28 50 - 28 50 - 28 50 - 28 50 - 28 50 - 28

D 4 | D 3

X 1

L 1

D 5

Weight

Part No. 219055 219056 219057 219058 219059 219093 219060 219055 219056 219057 219058 219059 219093

19.5 - 11 22 - 11 25 - 14 25 - 14 25 - 14 32 - 18 32 - 18 22 - 11 25 - 14 25 - 14 25 - 14 32 - 18 32 - 18 19.5 - 11

3.543 4.331 4.882 5.669 6.457 6.063 6.063

3.031 3.819 4.370 5.157 5.945 5.551 5.551 77.00 97.00

-

2.204 (lbs) 2.866 (lbs) 3.747 (lbs) 5.070 (lbs) 6.393 (lbs) 6.393 (lbs) 8.157 (lbs)

0.906 1.102 1.260 1.378 1.457 1.654 23.00 28.00 32.00 35.00 37.00 42.00 -

E

F

90.00

1.00 (kg) 1.30 (kg) 1.70 (kg) 2.30 (kg) 2.90 (kg) 2.90 (kg) 3.70 (kg)

110.00 124.00 144.00 164.00 154.00 154.00

111.00 131.00 151.00 141.00 141.00

G

219060 NOTE: Heavy metal reducers are used to reduce vibraƟon when machining deep boring applicaƟons. When using heavy metal reducers, the maximum cuƫng speed (V c ) is 200 m/min. If steel extensions are also used, reduce the cuƫng speed by 50% and use replaceable inserts where r = 0.10 mm.

H

I

J

B10-M: 12-19

B10-F

B10: vi-vii

Key on B10-E: 1

K

19.5-22 22-11

40-22 50-28 63-36 80-36 100-56

= Imperial (in) = Metric (mm )

25-14 32-18

Exceeding weight capacity for machine tool spindle and tool changer can cause machine damage and/or serious injury. To prevent: -Consult machine tool builder for machine's weight limitaƟons. -Refer to example on page B10-M: 11 for calculaƟng tool assembly weight. Factory technical assistance is also available for specific applicaƟons through our ApplicaƟon Engineering department. ext: 7611 | email: appeng@alliedmachine.com WARNING Tool failure can cause serious injury. To prevent: -Do not exceed recommended 10xD length-to-diameter raƟo or exceed 4 total components (including shank). WARNING IMPORTANT: Max spindle speed refers to maximum possible speed for an individual boring head and is not a recommended parameter. Refer to page B10-M: 12 for recommended applicaƟon-specific parameters. Factory technical assistance is available for your specific applicaƟons through our ApplicaƟon Engineering department. ext: 7611 | email: appeng@alliedmachine.com

L

M

-When using Alu-Line components, do not exceed recommended 5xD length-to-diameter raƟo. -When using tool steel components, do not exceed recommended 6xD length-to-diameter raƟo. -When using heavy metal components, do not exceed recommended 8xD length-to-diameter raƟo.

-When using a carbide shank, do not exceed recommended 9xD length-to-diameter raƟo. -When using a NOVI TECH® module, do not exceed recommended 10xD length-to-diameter raƟo. -Refer to examples on pages B10-M: 8-10 for calculaƟng length-to-diameter raƟo. Factory technical assistance is available for your specific applicaƟons through our ApplicaƟon Engineering department. ext: 7611 | email: appeng@alliedmachine.com

INDEX

www.alliedmachine.com | 1.330.343.4283

B10-E: 13

BORING | Intermediate Modules

Extensions Imperial | Balanced

A

X 1

B

D 2 D 1

3 D 4

D

C

Balancing Screw

D

MVS ConnecƟon

Extension

D 2 | D 1

D 4 | D 3

X 1

Weight

Balancing Screw

Part No. 219043 219044 219068 119001 119002 119003 119004 219097 219082 119058 119005 219083 119065 119006 219084 119066 219094 119069 219095 219061 219096 219062 219063

19.5 - 11 22 - 11 25 - 14 25 - 14 32 - 18 40 - 22 50 - 28 50 - 28* 50 - 28 50 - 28 63 - 36 63 - 36 63 - 36 80 - 36 80 - 36 80 - 36 80 - 36 80 - 36 100 - 56 100 - 56 100 - 56 100 - 56 100 - 56

19.5 - 11 22 - 11 25 - 14 25 - 14 32 - 18 40 - 22 50 - 28 50 - 28* 50 - 28 50 - 28 63 - 36 63 - 36 63 - 36 80 - 36 80 - 36 80 - 36 80 - 36 80 - 36 100 - 56 100 - 56 100 - 56 100 - 56 100 - 56

1.575 1.575 0.984 1.575 1.575 1.575 1.575 2.953 2.953 3.937 1.969 2.953 4.921 1.969 2.953 4.921 7.874 2.953 3.937 5.906 7.874 10.827 11.811

0.220 (lbs) 0.220 (lbs) 0.220 (lbs) 0.220 (lbs) 0.440 (lbs) 0.881 (lbs) 1.322 (lbs) 2.425 (lbs) 2.425 (lbs) 3.306 (lbs) 2.425 (lbs) 3.747 (lbs) 6.393 (lbs) 4.188 (lbs) 6.172 (lbs) 10.580 (lbs) 16.310 (lbs) 22.260 (lbs) 9.479 (lbs) 12.340 (lbs) 17.850 (lbs) 22.480 (lbs) 32.180 (lbs)

- - - - - -

E

M6 x 1 x 10 M6 x 1 x 10 M6 x 1 x 10 M6 x 1 x 10 M6 x 1 x 10 M6 x 1 x 15 M6 x 1 x 15 M6 x 1 x 15 M6 x 1 x 15 M6 x 1 x 15

F

G

M8 x 1.25 x 21 M8 x 1.25 x 21 M8 x 1.25 x 20 M8 x 1.25 x 20 M8 x 1.25 x 20 M8 x 1.25 x 20 M8 x 1.25 x 20

H

I

* D 2 / D 4 = 1.949" (49.50 mm) for boring 1.969" (50.00 mm) diameter applicaƟons. NOTE: Balance refers to a specific residual imbalance of ≤ 10 g mm/kg.

J

B10-M: 12-19

B10-F

B10: vi-vii

Key on B10-E: 1

K

19.5-22 22-11

40-22 50-28 63-36 80-36 100-56

= Imperial (in) = Metric (mm )

25-14 32-18

Exceeding weight capacity for machine tool spindle and tool changer can cause machine damage and/or serious injury. To prevent: -Consult machine tool builder for machine's weight limitaƟons. -Refer to example on page B10-M: 11 for calculaƟng tool assembly weight. Factory technical assistance is also available for specific applicaƟons through our ApplicaƟon Engineering department. ext: 7611 | email: appeng@alliedmachine.com WARNING Tool failure can cause serious injury. To prevent: -Do not exceed recommended 10xD length-to-diameter raƟo or exceed 4 total components (including shank). WARNING IMPORTANT: Max spindle speed refers to maximum possible speed for an individual boring head and is not a recommended parameter. Refer to page B10-M: 12 for recommended applicaƟon-specific parameters. Factory technical assistance is available for your specific applicaƟons through our ApplicaƟon Engineering department. ext: 7611 | email: appeng@alliedmachine.com

L

M

-When using Alu-Line components, do not exceed recommended 5xD length-to-diameter raƟo. -When using tool steel components, do not exceed recommended 6xD length-to-diameter raƟo. -When using heavy metal components, do not exceed recommended 8xD length-to-diameter raƟo.

-When using a carbide shank, do not exceed recommended 9xD length-to-diameter raƟo. -When using a NOVI TECH® module, do not exceed recommended 10xD length-to-diameter raƟo. -Refer to examples on pages B10-M: 8-10 for calculaƟng length-to-diameter raƟo. Factory technical assistance is available for your specific applicaƟons through our ApplicaƟon Engineering department. ext: 7611 | email: appeng@alliedmachine.com

INDEX

B10-E: 14

www.alliedmachine.com | 1.330.343.4283

BORING | Intermediate Modules

Extensions Metric | Balanced

A

X 1

B

D 2 D 1

3 D 4

D

C

Balancing Screw

D

MVS ConnecƟon

Extension

D 2 | D 1

D 4 | D 3

X 1

Weight 0.10 (kg) 0.10 (kg) 0.10 (kg) 0.10 (kg) 0.20 (kg) 0.40 (kg) 0.60 (kg) 1.10 (kg) 1.10 (kg) 1.50 (kg) 1.10 (kg) 1.70 (kg) 2.90 (kg) 1.90 (kg) 2.80 (kg) 4.80 (kg) 7.40 (kg) 10.10 (kg) 4.30 (kg) 5.60 (kg) 8.10 (kg) 10.20 (kg) 14.60 (kg)

Balancing Screw

Part No. 219043 219044 219068 119001 119002 119003 119004 219097 219082 119058 119005 219083 119065 119006 219084 119066 219094 119069 219095 219061 219096 219062 219063

19.5 - 11 22 - 11 25 - 14 25 - 14 32 - 18 40 - 22 50 - 28 50 - 28* 50 - 28 50 - 28 63 - 36 63 - 36 63 - 36 80 - 36 80 - 36 80 - 36 80 - 36 80 - 36 100 - 56 100 - 56 100 - 56 100 - 56 100 - 56

19.5 - 11 22 - 11 25 - 14 25 - 14 32 - 18 40 - 22 50 - 28 50 - 28* 50 - 28 50 - 28 63 - 36 63 - 36 63 - 36 80 - 36 80 - 36 80 - 36 80 - 36 80 - 36 100 - 56 100 - 56 100 - 56 100 - 56 100 - 56

40.00 40.00 25.00 40.00 40.00 40.00 40.00 75.00 75.00

- - - - - -

E

M6 x 1 x 10 M6 x 1 x 10 M6 x 1 x 10 M6 x 1 x 10 M6 x 1 x 10 M6 x 1 x 15 M6 x 1 x 15 M6 x 1 x 15 M6 x 1 x 15 M6 x 1 x 15

F

100.00

50.00 75.00

G

125.00

50.00 75.00

125.00 200.00 275.00 100.00 150.00 200.00 300.00 75.00

M8 x 1.25 x 21 M8 x 1.25 x 21 M8 x 1.25 x 20 M8 x 1.25 x 20 M8 x 1.25 x 20 M8 x 1.25 x 20 M8 x 1.25 x 20

H

I

* D 2 / D 4 = 1.949" (49.50 mm) for boring 1.969" (50.00 mm) diameter applicaƟons. NOTE: Balance refers to a specific residual imbalance of ≤ 10 g mm/kg.

J

B10-M: 12-19

B10-F

B10: vi-vii

Key on B10-E: 1

K

19.5-22 22-11

40-22 50-28 63-36 80-36 100-56

= Imperial (in) = Metric (mm )

25-14 32-18

Exceeding weight capacity for machine tool spindle and tool changer can cause machine damage and/or serious injury. To prevent: -Consult machine tool builder for machine's weight limitaƟons. -Refer to example on page B10-M: 11 for calculaƟng tool assembly weight. Factory technical assistance is also available for specific applicaƟons through our ApplicaƟon Engineering department. ext: 7611 | email: appeng@alliedmachine.com WARNING Tool failure can cause serious injury. To prevent: -Do not exceed recommended 10xD length-to-diameter raƟo or exceed 4 total components (including shank). WARNING IMPORTANT: Max spindle speed refers to maximum possible speed for an individual boring head and is not a recommended parameter. Refer to page B10-M: 12 for recommended applicaƟon-specific parameters. Factory technical assistance is available for your specific applicaƟons through our ApplicaƟon Engineering department. ext: 7611 | email: appeng@alliedmachine.com

L

M

-When using Alu-Line components, do not exceed recommended 5xD length-to-diameter raƟo. -When using tool steel components, do not exceed recommended 6xD length-to-diameter raƟo. -When using heavy metal components, do not exceed recommended 8xD length-to-diameter raƟo.

-When using a carbide shank, do not exceed recommended 9xD length-to-diameter raƟo. -When using a NOVI TECH® module, do not exceed recommended 10xD length-to-diameter raƟo. -Refer to examples on pages B10-M: 8-10 for calculaƟng length-to-diameter raƟo. Factory technical assistance is available for your specific applicaƟons through our ApplicaƟon Engineering department. ext: 7611 | email: appeng@alliedmachine.com

INDEX

www.alliedmachine.com | 1.330.343.4283

B10-E: 15

BORING | Intermediate Modules

Extensions Balanced Alu-Line

A

X 1

B

D 2 D 1

3 D 4

D

C

Balancing Screw

D

MVS ConnecƟon

Modules

D 2 | D 1 50 - 28 50 - 28 50 - 28 63 - 36 63 - 36 80 - 36 80 - 36 80 - 36 80 - 36 80 - 36 100 - 56 100 - 56 100 - 56 100 - 56 100 - 56 50 - 28 50 - 28 50 - 28 63 - 36 63 - 36 80 - 36 80 - 36 80 - 36 80 - 36 80 - 36 100 - 56 100 - 56 100 - 56 100 - 56 100 - 56

D 4 | D 3 50 - 28 50 - 28 50 - 28 63 - 36 63 - 36 80 - 36 80 - 36 80 - 36 80 - 36 80 - 36 100 - 56 100 - 56 100 - 56 100 - 56 100 - 56 50 - 28 50 - 28 50 - 28 63 - 36 63 - 36 80 - 36 80 - 36 80 - 36 80 - 36 80 - 36 100 - 56 100 - 56 100 - 56 100 - 56 100 - 56

X 1

Weight

Balancing Screw

Part No. 319021 319022 319023 319002 319003 319004 319016 319005 319017 319006 319019 319007 319018 319008 319009 319021 319022 319023 319002 319003 319004 319016 319005 319017 319006 319019 319007 319018 319008 319009

1.575 2.953 3.937 1.969 4.921 1.969 2.953 4.921 7.874 2.953 3.937 5.906 7.874 10.827 11.811

0.440 (lbs) 0.881 (lbs) 1.322 (lbs) 0.881 (lbs) 2.425 (lbs) 1.543 (lbs) 2.204 (lbs) 3.968 (lbs) 5.952 (lbs) 8.157 (lbs) 3.306 (lbs) 4.850 (lbs) 6.613 (lbs) 8.377 (lbs) 11.900 (lbs)

M6 x 1 x 8 M6 x 1 x 10 M6 x 1 x 10 M6 x 1 x 8 M6 x 1 x 10 M6 x 1 x 10 M6 x 1 x 10 M6 x 1 x 10 M6 x 1 x 10 M6 x 1 x 10

E

F

M8 x 1.25 x 20 M8 x 1.25 x 20 M8 x 1.25 x 20 M8 x 1.25 x 20 M8 x 1.25 x 20

G

40.00 75.00

0.20 (kg) 0.40 (kg) 0.60 (kg) 0.40 (kg) 1.10 (kg) 0.70 (kg) 1.00 (kg) 1.80 (kg) 2.70 (kg) 3.70 (kg) 1.50 (kg) 2.20 (kg) 3.00 (kg) 3.80 (kg) 5.40 (kg)

M6 x 1 x 8 M6 x 1 x 10 M6 x 1 x 10 M6 x 1 x 8 M6 x 1 x 10 M6 x 1 x 10 M6 x 1 x 10 M6 x 1 x 10 M6 x 1 x 10 M6 x 1 x 10

H

100.00

50.00

125.00

50.00 75.00

I

125.00 200.00 275.00 100.00 150.00 200.00 300.00 75.00

M8 x 1.25 x 20 M8 x 1.25 x 20 M8 x 1.25 x 20 M8 x 1.25 x 20 M8 x 1.25 x 20

J

NOTE: Balance refers to a specific residual imbalance of ≤ 10 g mm/kg.

K

= Imperial (in) = Metric (mm )

Exceeding weight capacity for machine tool spindle and tool changer can cause machine damage and/or serious injury. To prevent: -Consult machine tool builder for machine's weight limitaƟons. -Refer to example on page B10-M: 11 for calculaƟng tool assembly weight. Factory technical assistance is also available for specific applicaƟons through our ApplicaƟon Engineering department. ext: 7611 | email: appeng@alliedmachine.com WARNING Tool failure can cause serious injury. To prevent: -Do not exceed recommended 10xD length-to-diameter raƟo or exceed 4 total components (including shank). WARNING IMPORTANT: Max spindle speed refers to maximum possible speed for an individual boring head and is not a recommended parameter. Refer to page B10-M: 12 for recommended applicaƟon-specific parameters. Factory technical assistance is available for your specific applicaƟons through our ApplicaƟon Engineering department. ext: 7611 | email: appeng@alliedmachine.com

L

M

-When using Alu-Line components, do not exceed recommended 5xD length-to-diameter raƟo. -When using tool steel components, do not exceed recommended 6xD length-to-diameter raƟo. -When using heavy metal components, do not exceed recommended 8xD length-to-diameter raƟo.

-When using a carbide shank, do not exceed recommended 9xD length-to-diameter raƟo. -When using a NOVI TECH® module, do not exceed recommended 10xD length-to-diameter raƟo. -Refer to examples on pages B10-M: 8-10 for calculaƟng length-to-diameter raƟo. Factory technical assistance is available for your specific applicaƟons through our ApplicaƟon Engineering department. ext: 7611 | email: appeng@alliedmachine.com

INDEX

B10-E: 16

www.alliedmachine.com | 1.330.343.4283

BORING | Intermediate Modules

Notes

A

B

C

D

E

F

G

H

I

J

K

L

M

INDEX

www.alliedmachine.com | 1.330.343.4283

B10-E: 17

BORING | Intermediate Modules

Notes

A

B

C

D

E

F

G

H

I

J

K

L

M

INDEX

B10-E: 18

www.alliedmachine.com | 1.330.343.4283

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