Wohlhaupter® Intermediate Modules

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Wohlhaupter® intermediate modules offer extenders, reducers, and NOVITECH.

Drilling

Reaming

Burnishing

Threading

Wohlhaupter ® BORING Intermediate Modules

Specials

S E C T I O N B10-E Intermediate Modules

Wohlhaupter ® Intermediate Modules NOVI TECH® | Reducers | Extensions

Your safety and the safety of others is very important. This catalog contains important safety messages. Always read and follow all safety precautions. This triangle is a safety hazard symbol. It alerts you to potential safety hazards that can cause tool failure and serious injury. When you see this symbol in the catalog, look for a related safety message that may be near this triangle or referred to in the nearby text. There are safety signal words also used in the catalog. Safety messages follow these words. WARNING (shown above) means that failure to follow the precautions in this message could result in tool failure and serious injury. NOTICE means that failure to follow the precautions in this message could result in damage to the tool or machine but not result in personal injury. NOTE and IMPORTANT are also used. These are important that you read and follow but are not safety-related. Visit www.alliedmachine.com for the most up-to-date information and procedures. WARNING

Increase Tool Stability with Intermediate Modules • Allow for expanded use of existing components • Add flexibility to setups • Reduce need for specials and their associated cost and lead time • Each component individually balanced

Applicable Industries

Aerospace Agriculture

Automotive

Firearms

General Machining

Oil & Gas

Renewable Energy

Reference Icons The following icons will appear throughout the catalog to help you navigate between products.

Intermediate Modules Table of Contents

Introduction Product Overview . . . . . . . . . . . . . . . . 2 - 3

Shanks A variety of shanks for different machines

NOVI TECH® Vibration Damping Modules . . . . . . . . . . . . . . . . 4 - 5

MVS Connection Color Guide Detailed instructions and information regarding the MVS connection(s)

19.5-22 22-11

40-22 50-28 63-36 80-36 100-56

25-14 32-18

249 (248) Adapters . . . . . . . . . . . . . . . . 6 - 7

Recommended Cutting Data Speed and feed recommendations for optimum and safe boring

Reducers . . . . . . . . . . . . . . . 8 - 13

Extensions . . . . . . . . . . . . . . 14 - 16

Coolant-Through Option Indicates that the product is coolant through

B10-E: 1

Intermediate Modules Product Overview

Intermediate MODULES

Reducers

Features: X Improves rigidity by stepping-down to smaller MVS connection sizes X Connects quickly and easily with the MVS connection X Accommodates smaller diameter applications

Extensions

Features: X Used to increase bore depth X Connects quickly and easily with the MVS connection X Aluminum components available to reduce stress on the spindle

B10-E: 2

WOHLHAUPTER ® FINE BORING HEAD with NOVI TECH ®

Are you looking for more from your tooling? After facing problems with chatter and chipping inserts, our customer, who machines fueling machine head rotors from ASTM A276 - 304L in the nuclear power industry, sought a better solution to their machining process.

The customer turned to Allied for help finding a new solution. Once the causes of insert failure and chatter were identified, our experienced team was able to create the best assembly suitable for the application. Using Wohlhaupter’s analog balanced fine boring head paired with the NOVI TECH vibration damper module, they were able to eliminate the issues our customers were facing. With the previous tooling, the customer achieved only 12 minutes of tool life, but with Allied’s Wohlhaupter assembly, they achieved more than four times the life for 65 minutes! Allied’s Wohlhaupter assembly improved the machining process by making it more consistent and saved the customer money by reducing cost per hole. If you are looking to save time and money, give us a call, and we will help you find the right solution.

Competitor Boring Head

Wohlhaupter Fine Boring Head with NOVI TECH

Measure

Product:

Wohlhaupter analog balanced fine boring head with NOVI TECH

RPM

106

372

Objectives:

(1) Decrease cycle time (2) Improve process Renewable energy/energy

131.234 SFM (40 M/min) 0.003 IPR (0.076 mm/rev) 0.315 IPM (8 mm/min)

459.318 SFM (140 M/min) 0.006 IPR (0.16 mm/rev) 2.362 IPM (60 mm/min)

Speed Rate

Feed Rate

Industry:

Part:

Nuclear fueling machine head rotor

Penetration Rate

Material: Hole Ø:

ASTM A276-304L

Cycle Time

2 hr 10 min

17 min

4.7244" (120 mm) Hole Depth: 40.9449" (1040 mm)

Tool Life 65 min Wohlhaupter offered 93.32% cost per hole savings over the competitor tooling. 12 min

Analog balanced fine boring head Boring insert Item No. 297994WHC111 NOVI TECH vibration damper intermediate module Item No. 519004

86.92% cycle time reduction

The Wohlhaupter boring head with the NOVI TECH vibration damper module provided:

Increased penetration rate

Decreased cycle time

Increased tool life

Decreased cost per hole

B10-E: 3

BORING | Intermediate Modules

NOVI TECH® Vibration Damping Intermediate Modules Overview

THE DEEP HOLE

Vibration Damping Intermediate Module

10xD BORING SOLUTION

YOU’VE BEEN LOOKING FOR

X Machine up to 10xD X Connect quickly and easily with the MVS connection X Utilize existing Wohlhaupter ® components X Increase your productivity, surface quality, and process reliability X Increase your tool and spindle life OUR SOLUTION YOUR ADVANTAGE

Damper module with viscoelastic bearing

Absorber mass

THE SURFACE QUALITY TELLS IT ALL

When our customer was machining alloy steel to 9xD, the NOVI TECH provided reliable machining, which achieved high surface quality (Ra = 32).

Wohlhaupter NOVI TECH with VarioBore precision boring head

Standard tool construction with steel extension

INDEX

B10-E: 4

www.alliedmachine.com | 1.330.343.4283

BORING | Intermediate Modules

NOVI TECH® Vibration Damping Intermediate Modules Machining Diameter: 1.969" - 8.071" (50.00 mm - 205.00 mm)

X 1

D 3 D 4

D 2 D 1

X 1

L 1

D 4

D 2

D 1

D 3

MVS Connection

NOVI TECH

D 2 | D 1 50 - 28* 63 - 36 80 - 36 80 - 36 50 - 28 63 - 36 80 - 36 80 - 36 100 - 56 100 - 56

D 4 | D 3 40 - 22 50 - 28 63 - 36 80 - 36 80 - 36 40 - 22 50 - 28 63 - 36 80 - 36 80 - 36

Weight

Part No. 519002 519003 519004 519005 519006 519002 519003 519004 519005 519006

X 1

L 1

7.874 7.874 7.874 7.874 7.874

- - - - - - - -

6.172 (lbs) 12.560 (lbs) 16.530 (lbs) 16.530 (lbs) 21.825 (lbs)

7.165

200.00 200.00 200.00 200.00 200.00

2.80 (kg) 5.70 (kg) 7.50 (kg) 7.50 (kg) 9.90 (kg)

182.00

* D 2 =49.50mm

B10-M: 12-15

B10-F

B10: vi-vii

Key on B10-E: 1

19.5-22 22-11

40-22 50-28 63-36 80-36 100-56

= Imperial (in) = Metric (mm ) IMPORTANT: Max spindle speed refers to maximum possible speed for an individual boring head and is not a recommended parameter. Refer to page B10-M: 12 for recommended application-specific parameters. Factory technical assistance is available for your specific applications through our Application Engineering department. ext: 7611 | email: appeng@alliedmachine.com 25-14 32-18 -Consult machine tool builder for machine's weight limitations. -Refer to example on page B10-M: 11 for calculating tool assembly weight Factory technical assistance is also available for specific applications through our Application Engineering department. ext: 7611 | email: appeng@alliedmachine.com WARNING Tool failure can cause serious injury. To prevent: -Do not exceed recommended 10xD length-to-diameter ratio or exceed 4 total components (including shank) -When using Alu-Line components, do not exceed recommended 5xD length-to-diameter ratio -When using tool steel components, do not exceed recommended 6xD length-to-diameter ratio -When using a heavy metal reducer, do not exceed recommended 8xD length-to-diameter ratio -When using a carbide shank, do not exceed recommended 9xD length-to-diameter ratio -When using a NOVI TECH module, do not exceed recommended 10xD length-to-diameter ratio -Refer to examples on pages B10-M: 8-10 for calculating length-to-diameter ratio Factory technical assistance is available for your specific applications through our Application Engineering department. ext: 7611 | email: appeng@alliedmachine.com WARNING Exceeding weight capacity for machine tool spindle and tool changer can cause machine damage and/or serious injury. To prevent:

INDEX

www.alliedmachine.com | 1.330.343.4283

B10-E: 5

BORING | Intermediate Modules

249 (248) Adapters Adapters | Balanced Adapters

X 1

L 1

D 2

D 5 M8 x 1

D 1

Adapters

MVS Connection

Adapter

D 2 | D 1

Boring Connection

Weight

Service Key

Part No. 219168 219169 219168 219169

X 1

L 1

D 5

19.5 - 11

M8 x 1 M8 x 1 M8 x 1 M8 x 1

0.787 0.590 15/P 0.708

0.110 (lbs) 0.154 (lbs)

15 S / P 19 S / P 15 S / P 19 S / P

23 - 11

0.787

- 19/P 0.905

19.5 - 11

20.00 15.00 15/P 18.00

0.05 (kg) 0.07 (kg)

23 - 11

20.00

- 19/P 23.00

X 1

L 1

D 5 M8 x 1

D 2 D 1

Balancing Screw

Balanced Adapters

MVS Connection

Adapter

D 2 | D 1 50 - 28 50 - 28 50 - 28 50 - 28 50 - 28 50 - 28

Boring Connection

Weight

Balancing Screw

Part No. 219185 219176 219177 219185 219176 219177

X 1

L 1

D 5

M8 x 1 M8 x 1 M8 x 1 M8 x 1 M8 x 1 M8 x 1

1.259 1.890 1.890 32.00 48.00 48.00

0.748 1.377 1.377 19.00 35.00 35.00

0.590 0.708 0.905 15.00 18.00 23.00

0.771 (lbs) 0.881 (lbs) 0.992 (lbs)

M6 x 1 x 10 M6 x 1 x 10 M6 x 1 x 10 M6 x 1 x 10 M6 x 1 x 10 M6 x 1 x 10

0.35 (kg) 0.40 (kg) 0.45 (kg)

NOTE: Balance refers to a specific residual imbalance of ≤ 10 g mm/kg

B10-M: 12-15

B10-A: 30

B10-A: 34

B10: vi-vii

Key on B10-A: 1

= Imperial (in) = Metric (mm )

19.5-22 22-11

40-22 50-28 63-36 80-36 100-56

25-14 32-18

IMPORTANT: Max spindle speed refers to maximum possible speed for an individual boring head and is not a recommended parameter. Refer to page B10-M: 12 for recommended application-specific parameters. Factory technical assistance is available for your specific applications through our Application Engineering department. ext: 7611 | email: appeng@alliedmachine.com Exceeding weight capacity for machine tool spindle and tool changer can cause machine damage and/or serious injury. To prevent: -Consult machine tool builder for machine's weight limitations. -Refer to example on page B10-M: 11 for calculating tool assembly weight Factory technical assistance is also available for specific applications through our Application Engineering department. ext: 7611 | email: appeng@alliedmachine.com WARNING Tool failure can cause serious injury. To prevent: -Do not exceed recommended 10xD length-to-diameter ratio or exceed 4 total components (including shank) -When using Alu-Line components, do not exceed recommended 5xD length-to-diameter ratio -When using tool steel components, do not exceed recommended 6xD length-to-diameter ratio -When using a heavy metal reducer, do not exceed recommended 8xD length-to-diameter ratio -When using a carbide shank, do not exceed recommended 9xD length-to-diameter ratio -When using a NOVI TECH module, do not exceed recommended 10xD length-to-diameter ratio -Refer to examples on pages B10-M: 8-10 for calculating length-to-diameter ratio Factory technical assistance is available for your specific applications through our Application Engineering department. ext: 7611 | email: appeng@alliedmachine.com WARNING

INDEX

B10-E: 6

www.alliedmachine.com | 1.330.343.4283

BORING | Intermediate Modules

249 (248) Adapters Heavy Metal Adapters

X 1

L 1

D 5 M8 x 1

D 2 D 1

MVS Connection

Adapter

D 2 | D 1 50 - 28 50 - 28 50 - 28 50 - 28 50 - 28 50 - 28

Boring Connection

Weight

Part No. 248147 248148 248149 248147 248148 248149

X 1

L 1

D 5

M8 x 1 M8 x 1 M8 x 1 M8 x 1 M8 x 1 M8 x 1

2.677 3.307 4.094 68.00 84.00

2.165 2.795 3.582 55.00 71.00 91.00

0.590 0.748 0.905 15.00 19.00 23.00

1.763 (lbs) 2.204 (lbs) 2.866 (lbs)

0.80 (kg) 1.00 (kg) 1.30 (kg)

104.00

B10-M: 12-15

B10-A: 30

B10-A: 34

B10: vi-vii

Key on B10-A: 1

= Imperial (in) = Metric (mm )

19.5-22 22-11

40-22 50-28 63-36 80-36 100-56

25-14 32-18

IMPORTANT: Max spindle speed refers to maximum possible speed for an individual boring head and is not a recommended parameter. Refer to page B10-M: 12 for recommended application-specific parameters. Factory technical assistance is available for your specific applications through our Application Engineering department. ext: 7611 | email: appeng@alliedmachine.com Exceeding weight capacity for machine tool spindle and tool changer can cause machine damage and/or serious injury. To prevent: -Consult machine tool builder for machine's weight limitations. -Refer to example on page B10-M: 11 for calculating tool assembly weight Factory technical assistance is also available for specific applications through our Application Engineering department. ext: 7611 | email: appeng@alliedmachine.com WARNING -When using Alu-Line components, do not exceed recommended 5xD length-to-diameter ratio -When using tool steel components, do not exceed recommended 6xD length-to-diameter ratio -When using a heavy metal reducer, do not exceed recommended 8xD length-to-diameter ratio -When using a carbide shank, do not exceed recommended 9xD length-to-diameter ratio -When using a NOVI TECH module, do not exceed recommended 10xD length-to-diameter ratio -Refer to examples on pages B10-M: 8-10 for calculating length-to-diameter ratio Factory technical assistance is available for your specific applications through our Application Engineering department. ext: 7611 | email: appeng@alliedmachine.com WARNING Tool failure can cause serious injury. To prevent: -Do not exceed recommended 10xD length-to-diameter ratio or exceed 4 total components (including shank)

INDEX

www.alliedmachine.com | 1.330.343.4283

B10-E: 7

BORING | Intermediate Modules

Reducers

Imperial | Balanced

X 1

L 1

D 3

D 2 D 1

D 5 D 4

Balancing Screw

MVS Connection

Reducer

D 2 | D 1 25 - 14 25 - 14 32 - 18 32 - 18 40 - 22 40 - 22 40 - 22 50 - 28 50 - 28 50 - 28 50 - 28 50 - 28 50 - 28 50 - 28 50 - 28 50 - 28 50 - 28 50 - 28 50 - 28 50 - 28 50 - 28 50 - 28

D 4 | D 3

Weight

Balancing Screw

Part No. 219034 219035 219036 219037 219038 219039 219040 219051 219041 219052 119094 119054 119055 119010 219030* 219085 219086 119012 219032* 219087 219088 119059

X 1

L 1

D 5

19.5 - 11

1.181 1.181 0.472 1.181 0.472 1.181 1.181 2.126 0.551 2.126 0.551 2.323 2.323 4.685 4.685 1.929 4.291 4.291 4.291 1.575 3.937 1.969

0.827 0.827 0.020 0.827 0.020 0.827 1.614 0.020 1.614 0.020 1.811 1.811 4.173 4.173 1.417 3.780 3.780 3.780 1.063 3.425 -

- - - - - - - - - - -

0.220 (lbs) 0.440 (lbs) 0.220 (lbs) 0.220 (lbs) 0.440 (lbs) 0.440 (lbs) 1.102 (lbs) 0.881 (lbs) 0.661 (lbs) 0.881 (lbs) 0.661 (lbs) 0.881 (lbs) 1.102 (lbs) 1.984 (lbs) 2.204 (lbs) 1.984 (lbs) 2.204 (lbs) 2.425 (lbs) 2.866 (lbs) 1.102 (lbs) 2.866 (lbs) 2.204 (lbs)

- - - - - - -

22 - 11 22 - 11 25 - 14 22 - 11 25 - 14 32 - 18 22 - 11 22 - 11 25 - 14 25 - 14 25 - 14 25 - 14 25 - 14 32 - 18 32 - 18 32 - 18 32 - 18 40 - 22 40 - 22 63 - 36

1.575

19.5 - 11

M6 x 1 x 10 M6 x 1 x 10 M6 x 1 x 10 M6 x 1 x 7 M6 x 1 x 10 M6 x 1 x 10 M6 x 1 x 10 M6 x 1 x 10 M6 x 1 x 10 M6 x 1 x 10 M6 x 1 x 10 M6 x 1 x 10 M6 x 1 x 10 M6 x 1 x 10 M6 x 1 x 10

1.260 1.260 1.417 1.378 1.378 1.575 1.811

1.850

*Reinforced reducer NOTE: Balance refers to a specific residual imbalance of ≤ 10 g mm/kg

B10-M: 12-15

B10-F

B10: vi-vii

Key on B10-E: 1

19.5-22 22-11

40-22 50-28 63-36 80-36 100-56

INDEX

B10-E: 8

www.alliedmachine.com | 1.330.343.4283

BORING | Intermediate Modules

Reducers Metric | Balanced

X 1

L 1

D 3

D 2 D 1

D 5 D 4

Balancing Screw

MVS Connection

Reducer

D 2 | D 1 25 - 14 25 - 14 32 - 18 32 - 18 40 - 22 40 - 22 40 - 22 50 - 28 50 - 28 50 - 28 50 - 28 50 - 28 50 - 28 50 - 28 50 - 28 50 - 28 50 - 28 50 - 28 50 - 28 50 - 28 50 - 28 50 - 28

D 4 | D 3

Weight 0.10 (kg) 0.20 (kg) 0.10 (kg) 0.10 (kg) 0.20 (kg) 0.20 (kg) 0.50 (kg) 0.40 (kg) 0.30 (kg) 0.40 (kg) 0.30 (kg) 0.40 (kg) 0.50 (kg) 0.90 (kg) 1.00 (kg) 0.90 (kg) 1.00 (kg) 1.10 (kg) 1.30 (kg) 0.50 (kg) 1.30 (kg) 1.00 (kg)

Balancing Screw

Part No. 219034 219035 219036 219037 219038 219039 219040 219051 219041 219052 119094 119054 119055 119010 219030* 219085 219086 119012 219032* 219087 219088 119059

X 1

L 1

D 5

19.5 - 11

30.00 30.00 12.00 30.00 12.00 30.00 30.00 54.00 14.00 54.00 14.00 59.00 59.00 119.00 119.00 109.00 109.00 109.00 49.00

21.00 21.00

- - - - - - - - - - -

- - - - - - -

22 - 11 22 - 11 25 - 14 22 - 11 25 - 14 32 - 18 22 - 11 22 - 11 25 - 14 25 - 14 25 - 14 25 - 14 25 - 14 32 - 18 32 - 18 32 - 18 32 - 18 40 - 22 40 - 22 63 - 36

0.50

21.00

0.50

21.00

40.00

19.5 - 11

41.00

M6 x 1 x 10 M6 x 1 x 10 M6 x 1 x 10 M6 x 1 x 7 M6 x 1 x 10 M6 x 1 x 10 M6 x 1 x 10 M6 x 1 x 10 M6 x 1 x 10 M6 x 1 x 10 M6 x 1 x 10 M6 x 1 x 10 M6 x 1 x 10 M6 x 1 x 10 M6 x 1 x 10

0.50

41.00

0.50

46.00 46.00

32.00 32.00 36.00 35.00 35.00 40.00 46.00

106.00 106.00

36.00 96.00 96.00 96.00 27.00 87.00

40.00

100.00

47.00

50.00

*Reinforced reducer NOTE: Balance refers to a specific residual imbalance of ≤ 10 g mm/kg

B10-M: 12-15

B10-F

B10: vi-vii

Key on B10-E: 1

19.5-22 22-11

40-22 50-28 63-36 80-36 100-56

= Imperial (in) = Metric (mm )

25-14 32-18

IMPORTANT: Max spindle speed refers to maximum possible speed for an individual boring head and is not a recommended parameter. Refer to page B10-M: 12 for recommended application-specific parameters. Factory technical assistance is available for your specific applications through our Application Engineering department. ext: 7611 | email: appeng@alliedmachine.com -Consult machine tool builder for machine's weight limitations. -Refer to example on page B10-M: 11 for calculating tool assembly weight Factory technical assistance is also available for specific applications through our Application Engineering department. ext: 7611 | email: appeng@alliedmachine.com WARNING Tool failure can cause serious injury. To prevent: -Do not exceed recommended 10xD length-to-diameter ratio or exceed 4 total components (including shank) -When using Alu-Line components, do not exceed recommended 5xD length-to-diameter ratio -When using tool steel components, do not exceed recommended 6xD length-to-diameter ratio -When using a heavy metal reducer, do not exceed recommended 8xD length-to-diameter ratio -When using a carbide shank, do not exceed recommended 9xD length-to-diameter ratio -When using a NOVI TECH module, do not exceed recommended 10xD length-to-diameter ratio -Refer to examples on pages B10-M: 8-10 for calculating length-to-diameter ratio Factory technical assistance is available for your specific applications through our Application Engineering department. ext: 7611 | email: appeng@alliedmachine.com WARNING Exceeding weight capacity for machine tool spindle and tool changer can cause machine damage and/or serious injury. To prevent:

INDEX

www.alliedmachine.com | 1.330.343.4283

B10-E: 9

BORING | Intermediate Modules

Reducers Imperial | Balanced

X 1

L 1

D 3

D 2 D 1

D 5 D 4

Balancing Screw

MVS Connection

Reducer

D 2 | D 1 63 - 36 63 - 36 63 - 36 63 - 36 63 - 36 63 - 36 63 - 36 63 - 36 63 - 36 63 - 36 63 - 36 63 - 36 63 - 36 63 - 36 63 - 36 63 - 36 63 - 36 63 - 36 63 - 36 80 - 36 100 - 56

D 4 | D 3

Weight

Balancing Screw

Part No. 219053 219042 219054 119095 119060 119061 119019 219031* 219089 219090 119021 219033* 219091 219092 119067 119064 119096**

X 1

L 1

D 5

19.5 - 11

2.126 0.551 2.126 0.551 2.323 2.323 4.685 4.685 1.929 4.291 4.291 4.291 1.575 3.937 5.906 1.575 1.575 3.937 3.937 1.969 2.756

1.614 0.020 1.614 0.020 1.811 1.811 4.173 4.173 1.417 3.780 3.780 3.780 1.063 3.425 5.394

- - - - -

1.322 (lbs) 1.322 (lbs) 1.543 (lbs) 1.322 (lbs) 1.543 (lbs) 1.763 (lbs) 2.425 (lbs) 2.866 (lbs) 1.543 (lbs) 2.645 (lbs) 3.086 (lbs) 3.527 (lbs) 1.763 (lbs) 3.527 (lbs) 5.291 (lbs) 2.204 (lbs) 1.763 (lbs) 5.291 (lbs) 3.747 (lbs) 3.527 (lbs) 7.936 (lbs)

M6 x 1 x 10 M6 x 1 x 10 M6 x 1 x 10 M6 x 1 x 10 M6 x 1 x 10 M6 x 1 x 10 M6 x 1 x 15 M6 x 1 x 10 M6 x 1 x 10 M6 x 1 x 10 M6 x 1 x 10 M6 x 1 x 10 M6 x 1 x 10 M6 x 1 x 15 M6 x 1 x 15 M6 x 1 x 10 M6 x 1 x 10 M6 x 1 x 15 M6 x 1 x 10 M6 x 1 x 15

22 - 11 22 - 11 25 - 14 25 - 14 25 - 14 25 - 14 25 - 14 32 - 18 32 - 18 32 - 18 32 - 18 40 - 22 40 - 22 40 - 22 50 - 28 50 - 28 50 - 28 50 - 28 63 - 36 80 - 36

1.260 1.260 1.417 1.378 1.378 1.575 1.811 1.850 1.969 2.480 -

1.063

119025

2.480

119097**

3.425

119098 219066

3.150

2.047

M8 x 1.25 x 20

* Reinforced reducer **For milling applications NOTE: Balance refers to a specific residual imbalance of ≤ 10 g mm/kg

B10-M: 12-15

B10-F

B10: vi-vii

Key on B10-E: 1

19.5-22 22-11

40-22 50-28 63-36 80-36 100-56

= Imperial (in) = Metric (mm )

25-14 32-18

IMPORTANT: Max spindle speed refers to maximum possible speed for an individual boring head and is not a recommended parameter. Refer to page B10-M: 12 for recommended application-specific parameters. Factory technical assistance is available for your specific applications through our Application Engineering department. ext: 7611 | email: appeng@alliedmachine.com -Consult machine tool builder for machine's weight limitations. -Refer to example on page B10-M: 11 for calculating tool assembly weight Factory technical assistance is also available for specific applications through our Application Engineering department. ext: 7611 | email: appeng@alliedmachine.com WARNING Tool failure can cause serious injury. To prevent: -Do not exceed recommended 10xD length-to-diameter ratio or exceed 4 total components (including shank) -When using Alu-Line components, do not exceed recommended 5xD length-to-diameter ratio -When using tool steel components, do not exceed recommended 6xD length-to-diameter ratio -When using a heavy metal reducer, do not exceed recommended 8xD length-to-diameter ratio -When using a carbide shank, do not exceed recommended 9xD length-to-diameter ratio -When using a NOVI TECH module, do not exceed recommended 10xD length-to-diameter ratio -Refer to examples on pages B10-M: 8-10 for calculating length-to-diameter ratio Factory technical assistance is available for your specific applications through our Application Engineering department. ext: 7611 | email: appeng@alliedmachine.com WARNING Exceeding weight capacity for machine tool spindle and tool changer can cause machine damage and/or serious injury. To prevent:

INDEX

B10-E: 10

www.alliedmachine.com | 1.330.343.4283

BORING | Intermediate Modules

Reducers Metric | Balanced

X 1

L 1

D 3

D 2 D 1

D 5 D 4

Balancing Screw

MVS Connection

Reducer

D 2 | D 1 63 - 36 63 - 36 63 - 36 63 - 36 63 - 36 63 - 36 63 - 36 63 - 36 63 - 36 63 - 36 63 - 36 63 - 36 63 - 36 63 - 36 63 - 36 63 - 36 63 - 36 63 - 36 63 - 36 80 - 36 100 - 56

D 4 | D 3

Weight 0.60 (kg) 0.60 (kg) 0.70 (kg) 0.60 (kg) 0.70 (kg) 0.80 (kg) 1.10 (kg) 1.30 (kg) 0.70 (kg) 1.20 (kg) 1.40 (kg) 1.60 (kg) 0.80 (kg) 1.60 (kg) 2.40 (kg) 1.00 (kg) 0.80 (kg) 2.40 (kg) 1.70 (kg) 1.60 (kg) 3.60 (kg)

Balancing Screw

Part No. 219053 219042 219054 119095 119060 119061 119019 219031* 219089 219090 119021 219033* 219091 219092 119067 119064 119096**

X 1

L 1

D 5

19.5 - 11

54.00 14.00 54.00 14.00 59.00 59.00

41.00

- - - - -

22 - 11 22 - 11 25 - 14 25 - 14 25 - 14 25 - 14 25 - 14 32 - 18 32 - 18 32 - 18 32 - 18 40 - 22 40 - 22 40 - 22 50 - 28 50 - 28 50 - 28 50 - 28 63 - 36 80 - 36

0.50

41.00

0.50

46.00 46.00

32.00 32.00 36.00 35.00 35.00 40.00 46.00 47.00 50.00 63.00 -

119.00 119.00

106.00 106.00

49.00

36.00 96.00 96.00 96.00 27.00 87.00

109.00 109.00 109.00

40.00

100.00 150.00

137.00

40.00 40.00

27.00

119025

100.00 100.00

63.00

119097**

87.00

119098 219066

50.00 70.00

80.00

52.00

M8 x 1.25 x 20

* Reinforced reducer **For milling applications NOTE: Balance refers to a specific residual imbalance of ≤ 10 g mm/kg

B10-M: 12-15

B10-F

B10: vi-vii

Key on B10-E: 1

19.5-22 22-11

40-22 50-28 63-36 80-36 100-56

= Imperial (in) = Metric (mm )

25-14 32-18

IMPORTANT: Max spindle speed refers to maximum possible speed for an individual boring head and is not a recommended parameter. Refer to page B10-M: 12 for recommended application-specific parameters. Factory technical assistance is available for your specific applications through our Application Engineering department. ext: 7611 | email: appeng@alliedmachine.com -Consult machine tool builder for machine's weight limitations. -Refer to example on page B10-M: 11 for calculating tool assembly weight Factory technical assistance is also available for specific applications through our Application Engineering department. ext: 7611 | email: appeng@alliedmachine.com WARNING Tool failure can cause serious injury. To prevent: -Do not exceed recommended 10xD length-to-diameter ratio or exceed 4 total components (including shank) -When using Alu-Line components, do not exceed recommended 5xD length-to-diameter ratio -When using tool steel components, do not exceed recommended 6xD length-to-diameter ratio -When using a heavy metal reducer, do not exceed recommended 8xD length-to-diameter ratio -When using a carbide shank, do not exceed recommended 9xD length-to-diameter ratio -When using a NOVI TECH module, do not exceed recommended 10xD length-to-diameter ratio -Refer to examples on pages B10-M: 8-10 for calculating length-to-diameter ratio Factory technical assistance is available for your specific applications through our Application Engineering department. ext: 7611 | email: appeng@alliedmachine.com WARNING Exceeding weight capacity for machine tool spindle and tool changer can cause machine damage and/or serious injury. To prevent:

INDEX

www.alliedmachine.com | 1.330.343.4283

B10-E: 11

BORING | Intermediate Modules

Reducer Balanced Alu-Line

58mm

X 1

D 2 D

D 3 D 4

52mm

Balancing Screw

MVS Connection

Reducer

D 2 | D 1 100 - 56

D 4 | D 3 80 - 36

Weight

Balancing Screw M8 x 1.25 x 20

Part No. 319013

X 1

L 1

2.756

2.047

2.866 (lbs)

319013

100 - 56

80 - 36

70.00

52.00

1.30 (kg)

M8 x 1.25 x 20

NOTE: Balance refers to a specific residual imbalance of ≤ 10 g mm/kg

B10-M: 12-15

B10-F

B10: vi-vii

Key on B10-E: 1

19.5-22 22-11

40-22 50-28 63-36 80-36 100-56

INDEX

B10-E: 12

www.alliedmachine.com | 1.330.343.4283

BORING | Intermediate Modules

Heavy Metal Reducers Vibration Reduction

L 1

D 3 D 4 D 5

D 2 D 1

MVS Connection

Heavy Metal Reducer

D 2 | D 1 50 - 28 50 - 28 50 - 28 50 - 28 50 - 28 50 - 28 50 - 28 50 - 28 50 - 28 50 - 28 50 - 28 50 - 28 50 - 28 50 - 28

D 4 | D 3

Weight

Part No. 219055 219056 219057 219058 219059 219093 219060 219055 219056 219057 219058 219059 219093

X 1

L 1

D 5

19.5 - 11 22 - 11 25 - 14 25 - 14 25 - 14 32 - 18 32 - 18 22 - 11 25 - 14 25 - 14 25 - 14 32 - 18 32 - 18 19.5 - 11

3.543 4.331 4.882 5.669 6.457 6.063 6.063

3.031 3.819 4.370 5.157 5.945 5.551 5.551 77.00 97.00

2.204 (lbs) 2.866 (lbs) 3.747 (lbs) 5.070 (lbs) 6.393 (lbs) 6.393 (lbs) 8.157 (lbs)

0.906 1.102 1.260 1.378 1.457 1.654 23.00 28.00 32.00 35.00 37.00 42.00 -

90.00

1.00 (kg) 1.30 (kg) 1.70 (kg) 2.30 (kg) 2.90 (kg) 2.90 (kg) 3.70 (kg)

110.00 124.00 144.00 164.00 154.00 154.00

111.00 131.00 151.00 141.00 141.00

219060 NOTE: Heavy metal reducers are used to reduce vibration when machining deep boring applications. When using heavy metal reducers, the maximum cutting speed (V c ) is 200 m/min. If steel extensions are also used, reduce the cutting speed by 50% and use replaceable inserts where r = 0.10mm.

B10-M: 12-15

B10-F

B10: vi-vii

Key on B10-E: 1

19.5-22 22-11

40-22 50-28 63-36 80-36 100-56

INDEX

www.alliedmachine.com | 1.330.343.4283

B10-E: 13

BORING | Intermediate Modules

Extensions Imperial | Balanced

X 1

D 2 D 1

3 D 4

Balancing Screw

MVS Connection

Extension

D 2 | D 1

D 4 | D 3

Weight

Balancing Screw

Part No. 219043 219044 219068 119001 119002 119003 119004 219097 219082 119058 119005 219083 119065 119006 219084 119066 219094 119069 219095 219061 219096 219062 219063

X 1

19.5 - 11 22 - 11 25 - 14 25 - 14 32 - 18 40 - 22 50 - 28 50 - 28* 50 - 28 50 - 28 63 - 36 63 - 36 63 - 36 80 - 36 80 - 36 80 - 36 80 - 36 80 - 36 100 - 56 100 - 56 100 - 56 100 - 56 100 - 56

1.575 1.575 0.984 1.575 1.575 1.575 1.575 2.953 2.953 3.937 1.969 2.953 4.921 1.969 2.953 4.921 7.874 2.953 3.937 5.906 7.874 10.827 11.811

0.220 (lbs) 0.220 (lbs) 0.220 (lbs) 0.220 (lbs) 0.440 (lbs) 0.881 (lbs) 1.322 (lbs) 2.425 (lbs) 2.425 (lbs) 3.306 (lbs) 2.425 (lbs) 3.747 (lbs) 6.393 (lbs) 4.188 (lbs) 6.172 (lbs) 10.580 (lbs) 16.310 (lbs) 22.260 (lbs) 9.479 (lbs) 12.340 (lbs) 17.850 (lbs) 22.480 (lbs) 32.180 (lbs)

- - - - - -

M6 x 1 x 10 M6 x 1 x 10 M6 x 1 x 10 M6 x 1 x 10 M6 x 1 x 10 M6 x 1 x 15 M6 x 1 x 15 M6 x 1 x 15 M6 x 1 x 15 M6 x 1 x 15

M8 x 1.25 x 21 M8 x 1.25 x 21 M8 x 1.25 x 20 M8 x 1.25 x 20 M8 x 1.25 x 20 M8 x 1.25 x 20 M8 x 1.25 x 20

* D 2 / D 4 = 1.949" (49.50mm) for boring 1.969" (50.00mm) diameter applications NOTE: Balance refers to a specific residual imbalance of ≤ 10 g mm/kg

B10-M: 12-15

B10-F

B10: vi-vii

Key on B10-E: 1

19.5-22 22-11

40-22 50-28 63-36 80-36 100-56

INDEX

B10-E: 14

www.alliedmachine.com | 1.330.343.4283

BORING | Intermediate Modules

Extensions Metric | Balanced

X 1

D 2 D 1

3 D 4

Balancing Screw

MVS Connection

Extension

D 2 | D 1

D 4 | D 3

Weight 0.10 (kg) 0.10 (kg) 0.10 (kg) 0.10 (kg) 0.20 (kg) 0.40 (kg) 0.60 (kg) 1.10 (kg) 1.10 (kg) 1.50 (kg) 1.10 (kg) 1.70 (kg) 2.90 (kg) 1.90 (kg) 2.80 (kg) 4.80 (kg) 7.40 (kg) 10.10 (kg) 4.30 (kg) 5.60 (kg) 8.10 (kg) 10.20 (kg) 14.60 (kg)

Balancing Screw

Part No. 219043 219044 219068 119001 119002 119003 119004 219097 219082 119058 119005 219083 119065 119006 219084 119066 219094 119069 219095 219061 219096 219062 219063

X 1

19.5 - 11 22 - 11 25 - 14 25 - 14 32 - 18 40 - 22 50 - 28 50 - 28* 50 - 28 50 - 28 63 - 36 63 - 36 63 - 36 80 - 36 80 - 36 80 - 36 80 - 36 80 - 36 100 - 56 100 - 56 100 - 56 100 - 56 100 - 56

40.00 40.00 25.00 40.00 40.00 40.00 40.00 75.00 75.00

- - - - - -

M6 x 1 x 10 M6 x 1 x 10 M6 x 1 x 10 M6 x 1 x 10 M6 x 1 x 10 M6 x 1 x 15 M6 x 1 x 15 M6 x 1 x 15 M6 x 1 x 15 M6 x 1 x 15

100.00

50.00 75.00

125.00

50.00 75.00

125.00 200.00 275.00 100.00 150.00 200.00 300.00 75.00

M8 x 1.25 x 21 M8 x 1.25 x 21 M8 x 1.25 x 20 M8 x 1.25 x 20 M8 x 1.25 x 20 M8 x 1.25 x 20 M8 x 1.25 x 20

* D 2 / D 4 = 1.949" (49.50mm) for boring 1.969" (50.00mm) diameter applications NOTE: Balance refers to a specific residual imbalance of ≤ 10 g mm/kg

B10-M: 12-15

B10-F

B10: vi-vii

Key on B10-E: 1

19.5-22 22-11

40-22 50-28 63-36 80-36 100-56

INDEX

www.alliedmachine.com | 1.330.343.4283

B10-E: 15

BORING | Intermediate Modules

Extensions Balanced Alu-Line

X 1

D 2 D 1

3 D 4

Balancing Screw

MVS Connection

Modules

D 2 | D 1 50 - 28 50 - 28 50 - 28 63 - 36 63 - 36 80 - 36 80 - 36 80 - 36 80 - 36 80 - 36 100 - 56 100 - 56 100 - 56 100 - 56 100 - 56 50 - 28 50 - 28 50 - 28 63 - 36 63 - 36 80 - 36 80 - 36 80 - 36 80 - 36 80 - 36 100 - 56 100 - 56 100 - 56 100 - 56 100 - 56

D 4 | D 3 50 - 28 50 - 28 50 - 28 63 - 36 63 - 36 80 - 36 80 - 36 80 - 36 80 - 36 80 - 36 100 - 56 100 - 56 100 - 56 100 - 56 100 - 56 50 - 28 50 - 28 50 - 28 63 - 36 63 - 36 80 - 36 80 - 36 80 - 36 80 - 36 80 - 36 100 - 56 100 - 56 100 - 56 100 - 56 100 - 56

Weight

Balancing Screw

Part No. 319021 319022 319023 319002 319003 319004 319016 319005 319017 319006 319019 319007 319018 319008 319009 319021 319022 319023 319002 319003 319004 319016 319005 319017 319006 319019 319007 319018 319008 319009

X 1

1.575 2.953 3.937 1.969 4.921 1.969 2.953 4.921 7.874 2.953 3.937 5.906 7.874 10.827 11.811

0.440 (lbs) 0.881 (lbs) 1.322 (lbs) 0.881 (lbs) 2.425 (lbs) 1.543 (lbs) 2.204 (lbs) 3.968 (lbs) 5.952 (lbs) 8.157 (lbs) 3.306 (lbs) 4.850 (lbs) 6.613 (lbs) 8.377 (lbs) 11.900 (lbs)

M6 x 1 x 8 M6 x 1 x 10 M6 x 1 x 10 M6 x 1 x 8 M6 x 1 x 10 M6 x 1 x 10 M6 x 1 x 10 M6 x 1 x 10 M6 x 1 x 10 M6 x 1 x 10

M8 x 1.25 x 20 M8 x 1.25 x 20 M8 x 1.25 x 20 M8 x 1.25 x 20 M8 x 1.25 x 20

40.00 75.00

0.20 (kg) 0.40 (kg) 0.60 (kg) 0.40 (kg) 1.10 (kg) 0.70 (kg) 1.00 (kg) 1.80 (kg) 2.70 (kg) 3.70 (kg) 1.50 (kg) 2.20 (kg) 3.00 (kg) 3.80 (kg) 5.40 (kg)

M6 x 1 x 8 M6 x 1 x 10 M6 x 1 x 10 M6 x 1 x 8 M6 x 1 x 10 M6 x 1 x 10 M6 x 1 x 10 M6 x 1 x 10 M6 x 1 x 10 M6 x 1 x 10

100.00

50.00

125.00

50.00 75.00

125.00 200.00 275.00 100.00 150.00 200.00 300.00 75.00

M8 x 1.25 x 20 M8 x 1.25 x 20 M8 x 1.25 x 20 M8 x 1.25 x 20 M8 x 1.25 x 20

NOTE: Balance refers to a specific residual imbalance of ≤ 10 g mm/kg

= Imperial (in) = Metric (mm ) IMPORTANT: Max spindle speed refers to maximum possible speed for an individual boring head and is not a recommended parameter. Refer to page B10-M: 12 for recommended application-specific parameters. Factory technical assistance is available for your specific applications through our Application Engineering department. ext: 7611 | email: appeng@alliedmachine.com Exceeding weight capacity for machine tool spindle and tool changer can cause machine damage and/or serious injury. To prevent: -Consult machine tool builder for machine's weight limitations. -Refer to example on page B10-M: 11 for calculating tool assembly weight Factory technical assistance is also available for specific applications through our Application Engineering department. ext: 7611 | email: appeng@alliedmachine.com WARNING Tool failure can cause serious injury. To prevent: -Do not exceed recommended 10xD length-to-diameter ratio or exceed 4 total components (including shank) -When using Alu-Line components, do not exceed recommended 5xD length-to-diameter ratio -When using tool steel components, do not exceed recommended 6xD length-to-diameter ratio -When using a heavy metal reducer, do not exceed recommended 8xD length-to-diameter ratio -When using a carbide shank, do not exceed recommended 9xD length-to-diameter ratio -When using a NOVI TECH module, do not exceed recommended 10xD length-to-diameter ratio -Refer to examples on pages B10-M: 8-10 for calculating length-to-diameter ratio Factory technical assistance is available for your specific applications through our Application Engineering department. ext: 7611 | email: appeng@alliedmachine.com WARNING

INDEX

B10-E: 16

www.alliedmachine.com | 1.330.343.4283

BORING | Intermediate Modules

Notes

INDEX

www.alliedmachine.com | 1.330.343.4283

B10-E: 17

Guaranteed Test / Demo Application Form

Distributor PO #

The following must be filled out completely before your test will be considered

IMPORTANT: For processing, send Purchase Order to your Allied Field Sales Engineer (FSE). Please clearly mark the paperwork as “Test Order.”

Distributor Information Company Name: Contact: Account Number: Phone: Email: Current Process List all tooling, coatings, substrates, speeds and feeds, tool life, and any problems you are experiencing End User Information Company Name: Contact: Industry: Phone: Email:

Test Objective

List what would make this a successful test (i.e. penetration rate, finish, tool life, hole size, etc.)

Application Information

Hole Diameter:

in/mm Tolerance:

Material:

(4150 / A36 / Cast Iron / etc.)

Preexisting Diameter:

in/mm Depth of Cut:

in/mm Hardness:

(BHN / Rc)

Required Finish:

RMS

State:

(Casting / Hot rolled / Forging)

Machine Information

Machine Type:

Builder:

Model #:

(Lathe / Screw machine / Machine center / etc.)

(Haas, Mori Seiki, etc.)

Shank Required:

Power:

HP/KW

(CAT50 / Morse taper, etc.)

Thrust:

lbs/N

Rigidity:

Orientation: Vertical

Tool Rotating: Yes No

Excellent Good Poor

Horizontal

Coolant Information

Coolant Delivery:

Coolant Pressure:

PSI / bar

(Through tool / Flood)

Coolant Type:

Coolant Volume:

GPM / LPM

(Air mist, oil, synthetic, water soluble, etc.)

Requested Tooling QTY Item Number

QTY Item Number

Allied Machine & Engineering 120 Deeds Drive Dover, OH 44622 Telephone: (330) 343-4283 Toll Free USA & Canada: (800) 321-5537 Fax: (330) 602-3400 Email: info@alliedmachine.com

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