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A20-XTP ( GEN3SYS® XT & XT Pro)
3
Contents
5
Holder Comparison
13
Insert Comparison and Assembly
12
XT Inserts
11
XT Pro Inserts
10
XT Pro Case Studies
8
Nomenclature
14
Insert Nomenclature
14
Holder Nomenclature
14
Drill Series
16
11 Series
16
XT Pro Inserts
16
XT Pro Holders
17
XT Inserts
18
XT Holders
19
12 Series
20
XT Pro Inserts
20
XT Pro Holders
21
XT Inserts
22
XT Holders
23
13 Series
24
XT Pro Inserts
24
XT Pro Holders
25
XT Inserts
26
XT Holders
27
14 Series
28
XT Pro Inserts
28
XT Pro Holders
29
XT Inserts
30
XT Holders
31
15 Series
32
XT Pro Inserts
32
XT Pro Holders
33
XT Inserts
34
XT Holders
35
16 Series
36
XT Pro Inserts
36
XT Pro Holders
37
XT Inserts
38
XT Holders
39
17 Series
40
XT Pro Inserts
40
XT Pro Holders
41
XT Inserts
42
XT Holders
43
18 Series
44
XT Pro Inserts
44
XT Pro Holders
45
XT Inserts
46
XT Holders
47
20 Series
48
XT Pro Inserts
48
XT Pro Holders
49
XT Inserts
50
XT Holders
51
22 Series
52
XT Pro Inserts
52
XT Pro Holders
53
XT Inserts
54
XT Holders
55
24 Series
56
XT Pro Inserts
56
XT Pro Holders
57
XT Inserts
58
XT Holders
59
26 Series
60
XT Pro Inserts
60
XT Pro Holders
61
XT Inserts
62
XT Holders
63
29 Series
64
XT Pro Inserts
64
XT Pro Holders
65
XT Inserts
66
XT Holders
67
32 Series
68
XT Pro Inserts
68
XT Pro Holders
69
XT Inserts
70
XT Holders
71
Recommended Cutting Data
72
Speeds and Feeds
72
Imperial
72
XT Pro
72
XT
76
Metric
80
XT Pro
72
XT
76
Tap Drill Information
88
Imperial
88
Metric
89
Deep Hole Drilling Guidelines
90
Troubleshooting Guide
91
Competitive Test Results
97
A25-TAP (T-A Pro®)
93
Contents
95
Case Studies
98
M Geometry Case Study
98
K Geometry Case Study
99
Insert Comparison and Assembly Information
100
Drilling System Information
101
Product Nomenclature
102
Inserts
102
Holders
103
Drill Series
104
Z Series
104
Carbide Inserts
104
HSS Inserts
105
Drill Holders
106
0 Series
108
Carbide Inserts
108
HSS Inserts
110
Drill Holders
112
1 Series
116
Carbide Inserts
116
HSS Inserts
120
Drill Holders
124
2 Series
128
Carbide Inserts
128
HSS Inserts
132
Drill Holders
136
3 Series
140
Carbide Inserts
140
HSS Inserts
144
Drill Holders
148
Recommended Cutting Data
152
Imperial
152
Carbide
152
High-Speed Steel
154
Metric
156
Carbide
156
High-Speed Steel
158
Tap Drill Information
160
Imperial
160
Metric
161
Deep Hole Drilling Guidelines
162
Troubleshooting Guide
163
A30-TAS (T-A® Drilling System)
165
Contents
167
Introduction Information
168
T-A Drilling System Overview
168
T-A Insert Geometries
170
T-A Holders Overview
172
Technical Information
174
Product Nomenclature
176
Inserts
176
Holders
177
Y Series
178
Inserts
178
Holders
184
Accessories
187
Z Series
188
Inserts
188
Holders
194
Accessories
197
0 Series
198
Inserts
198
Holders
204
Accessories
209
1 Series
210
Inserts
210
Holders
218
Accessories
223
2 Series
224
Inserts
224
Holders
234
Accessories
239
3 Series
240
Inserts
240
Holders
248
Accessories
251
4 Series
252
Inserts
252
Holders
256
Accessories
259
5/6 Series
260
Inserts
260
Holders
264
Accessories
267
7/8 Series
268
Inserts
268
Holders
272
Accessories
275
T-A Drill Adapters
276
Rotary Coolant Adapters (RCA)
276
T-ACR 45 Chamfer Rings
277
Imperial Recommended Cutting Data
278
T-A GEN2
278
T-A
282
Flat Bottom
286
Diamond Coating
290
Tap Drill Information
291
Coolant Recommendations
292
Metric Recommended Cutting Data
294
T-A GEN2
294
T-A
298
Flat Bottom
302
Diamond Coating
306
Tap Drill Information
307
Coolant Recommendations
308
Troubleshooting Guide
310
Deep Hole Drilling Guidelines
312
A40-HPU (High Performance / Universal)
315
Contents
317
Product Overview
318
Inserts
318
Holders
319
Nomenclature
320
Inserts
320
Holders
321
Drill Series
322
A Series
322
High Performance Inserts
322
Universal Inserts
323
Holders and Accessories
324
B Series
326
High Performance Inserts
326
Universal Inserts
327
Holders and Accessories
328
C Series
330
High Performance Inserts
330
Universal Inserts
331
Holders and Accessories
332
D Series
334
High Performance Inserts
334
Universal Inserts
335
Holders and Accessories
336
E Series
338
High Performance Inserts
338
Universal Inserts
339
Holders and Accessories
340
F Series
342
High Performance Inserts
342
Universal Inserts
343
Holders and Accessories
344
G Series
346
High Performance Inserts
346
Universal Inserts
347
Holders and Accessories
348
H Series
350
High Performance Inserts
350
Universal Inserts
351
Holders and Accessories
353
Accessories
354
High Performance Adapters
354
Blade-Loc Accessories
355
Rotary Coolant Adapters (RCA)
356
Other Accessories
357
Regrind Charts
358
Recommended Cutting Data
360
Speeds and Feeds
360
High Performance Inserts
360
Universal Inserts
362
Coolant Recommendations
361
High Performance Inserts
361
Universal Inserts
363
Deep Hole Drilling Guidelines
364
A50-APX (APX™ Drill)
367
Contents
369
Drill Selection Guide
370
Pilot Insert Options
372
Nomenclature
373
Drill Series
374
33 Series
374
Heads
374
Holders
375
38 Series
376
Heads
376
Holders
377
44 Series
378
Heads
378
Holders
379
51 Series
380
Heads
380
Holders
381
57 Series
382
Heads
382
Holders
383
63 Series
384
Heads
384
Holders
385
70 Series
386
Heads
386
Holders
387
76 Series
388
Heads
388
Holders
389
83 Series
390
Heads
390
Holders
391
89 Series
392
Heads
392
Holders
393
95 Series
394
Heads
394
Holders
395
Recommended Cutting Data
396
Speeds and Feeds
396
Imperial
396
Metric
397
Deep Hole Drilling Guidelines
398
A55-4TX (4TEX® Drill)
401
Contents
403
Product Overview
406
Insert Information
407
Insert Sizes
408
Nomenclature
409
Drill Series
410
03 Series
410
Imperial Shank
410
Metric Shank
411
04 Series
412
Imperial Shank
412
Metric Shank
413
05 Series
414
Imperial Shank
414
Metric Shank
415
06 Series
416
Imperial Shank
416
Metric Shank
417
07 Series
418
Imperial Shank
418
Metric Shank
419
09 Series
420
Imperial Shank
420
Metric Shank
422
11 Series
424
Imperial Shank
424
Metric Shank
426
14 Series
428
Imperial Shank
428
Metric Shank
429
Eccentric Sleeves
432
Technical Information
433
Diameter Adjustment
433
Center Height Alignment
434
Recommended Cutting Data
436
Speeds and Feeds (imperial)
436
Speeds and Feeds (metric)
437
Insert Geometry Recommendations
438
Troubleshooting
439
A60-REV (Revolution Drill®)
443
Contents
445
Product Overview
446
Set-up Instructions
448
Nomenclature
449
Drill Series
450
34 Series
450
36 Series
452
38 Series
454
42 Series
456
44 Series
458
46 Series
460
48 Series
462
52 Series
464
54 Series
466
56 Series
468
58 Series
470
Recommended Cutting Data
472
Recommended Cutting Data (Imperial)
472
Recommended Cutting Data (Metric)
473
A70-OPN (Opening Drill®)
475
Contents
477
Product Overview
478
Set-up Instructions
479
Nomenclature
480
Holders
480
HSK63 Shank
488
HSK100 Shank
489
ABS63 Shank
490
DIN50 Shank
491
Recommended Cutting Data
492
Speeds and Feeds (imperial)
492
Speeds and Feeds (metric)
494
A91-SSD (Structural Steel Solutions)
497
Contents
499
Overview Information
500
Structural Steel Drilling
500
Case Study Example
501
GEN3SYS XT Pro Structural Steel Drilling System
502
Product Overview
502
Product Nomenclature
503
Drill Series
504
12 Series
504
13 Series
505
14 Series
506
15 Series
507
16 Series
508
17 Series
509
18 Series
510
20 Series
511
22 Series
512
24 Series
513
26 Series
514
29 Series
515
32 Series
516
T-A Structural Steel Drilling System
518
Product Overview
518
Product Nomenclature
519
Drill Series
520
0 Series
520
T-A Inserts
520
GEN2 T-A Inserts
521
Holders
522
1 Series
524
T-A Inserts
524
GEN2 T-A Inserts
525
Holders
526
2 Series
528
T-A Inserts
528
GEN2 T-A Inserts
529
Holders
530
3 Series
532
T-A Inserts
532
GEN2 T-A Inserts
533
Holders
534
Deep Hole Drilling Guidelines
535
Recommended Cutting Data
536
GEN3SYS XT Pro (XTST)
536
T-A | GEN2 T-A
538
A92-ACP (AccuPort 432®)
541
Contents
543
Product Overview
544
Nomenclature
547
Port Specifications
548
SAE J-1926
548
Imperial Shank
548
Metric Shank
550
Extended Minor Diameter Length
552
ISO 6149-1:2006
554
SAE AS5202
556
JDS-G173.1
558
Port and Thread Finishing Kits
560
J1926
560
Imperial
560
Ferrous Materials
560
Non-Ferrous Materials
561
Metric
562
Ferrous Materials
562
Non-Ferrous Materials
563
I6149
564
Without ID Ridge
564
Ferrous Materials
564
Non-Ferrous Materials
565
With ID Ridge
566
Ferrous Materials
566
Non-Ferrous Materials
567
AS5202
568
Ferrous Materials
568
Non-Ferrous Materials
569
G1731
570
Ferrous Materials
570
Recommended Cutting Data
572
Imperial
572
Speeds and Feeds
572
HSS
572
Carbide
574
Coolant Recommendation
573
HSS
573
Carbide
575
Metric
576
Speeds and Feeds
576
HSS
576
Carbide
578
Coolant Recommendations
577
HSS
577
Carbide
579
A93-BTA (BT-A Drill)
581
Contents
583
Product Overview
584
Nomenclature
585
BT-A Drill Heads
586
0 Series
586
1 Series
587
2 Series
588
3 Series
589
B10-WHL (Wohlhaupter® Overview)
591
Contents
593
Introduction Information
594
Versatile Tooling
596
VarioBore Versatile Tooling
596
PrimeBore Versatile Tooling
597
DigiBore Versatile Tooling
598
Wohlhaupter Boring Kits
599
249 (248) and 511 (510) Versatile Fine Boring
600
420 (410) & 465 (464) Digital Balanced Fine Boring | 465 (464) & 365 (364) Analog Blanced Fine B
601
565 (564) Digital Balanced Fine Boring | 320 (310) Unbalanced Analog Boring
602
538 (537) Fine Boring Cassettes and Combi-Line Rough and Finish Boring Heads
603
Twin Cutter and VolCut
604
Chamfering Tools
605
Inserts | Special Boring Tools
606
Online Tools
607
B20-CRT (Criterion® Boring Systems)
609
Contents
611
MBS Finish Boring Tools
612
MBS Finish Boring Head
613
MBS Finish Boring Bars
614
MBS Finish Boring Inserts
616
CBS Finish Boring Tools
618
CBS Finish Boring Tool
619
CBS Finish Boring Bars
620
CBS Finish Boring Inserts
621
MDS Finish Boring Tools
622
MDS Finish Boring Tool
623
Cri-Bore Micro Adjusting Boring Heads
624
Cri-Bore Boring Heads
625
Cri-Bore Boring Inserts
626
Large Cri-Bore Boring System
628
LCB System Overview
629
Cri-Bore Boring Heads / Counter Weights
630
LCB Extender Bars / Extensions
631
LCB Master Shanks
630
LCB Inserts
633
CB Style Versatile Boring Tools
634
CB2500BMA Versatile Boring Head
635
CB2500BMA Boring Bars
636
CB2500BMA Boring Inserts
636
CB202B Versatile Boring Head
638
CB202B Boring Bars
639
CB202B Boring Inserts
641
CB203D Versatile Boring Head
642
CB203D Boring Bars
643
CB203D Boring Inserts
645
CB204E Versatile Boring Head
646
CB204E Boring Bars
647
CB204E Boring Inserts
649
CB206F Versatile Boring Head
650
CB206F Boring Bars
651
CB206F Boring Inserts
653
Intermediate Modules
654
Reducers
654
Extensions
655
Criterion Master Shanks
656
CAT40/50 Shanks
656
BT Flange Shanks
656
HSK Shanks
657
Straight Shanks
657
R-8 Shanks
658
Morse Taper Shanks
658
NMTB Taper Shanks
659
DIN 69871A
659
DIN 2080
661
Parts & Accessories
662
Accessories
662
Hardware Kits
663
Technical Information
664
Standard Adjusting Set-Up Instructions
664
Micro-Adjust Set-Up Instructions
665
Guidelines / Troubleshooting
666
Not to Exceed Recommended L:D Ratio
666
Calculating Tool Assembly Weight
667
Recommended Cutting Data
668
Speeds and Feeds (Imperial)
668
Speeds and Feeds (Metric)
669
AMPC-C (Reaming)
673
Contents
675
Product Overview
676
Case Study Example
676
Reconditioning Service
677
Reaming Overview
678
Quick Selection Guide
679
How the Reamer Works
680
Recommendation Guide
681
Lead-in Angle Information
682
Coatings, Cutting Materials, and Dimple Indicators
683
Replaceable Head Reamers
684
Product Overview
684
Product Nomenclature
685
Heads
686
Fixed
686
Expandable
687
Screws
688
Fixed
688
Expandable
689
Mandrels
690
Short Length
690
Long Length
691
Standard Length Modular Shank
692
AR Upper Receiver
693
Monobloc Style Reamers
694
Product Overview
694
Product Nomenclature
695
2441 Series
696
3620 Series
697
3627 Series
698
2431 Series
699
3610 Series
700
3617 Series
701
Cutting Ring Style Reamers
702
Product Overview
702
Product Nomenclature
703
Cutting Rings
704
Imperial
704
Metric
705
Ring Style Mandrels
706
4550 Series
706
4555 Series
708
4500 Series
710
4505 Series
712
4330 Series
714
4335 Series
716
4350 Series
718
4355 Series
720
4300 Series
722
4305 Series
724
Radial Adjusting Shanks
726
Setup Information
727
DIN 69871
728
JMTBA MAS-403
729
HSK-A
730
Straight
731
Collet Chuck Adapters
732
Cylindrical Shank Adapters
733
Recommended Cutting Data
734
Imperial
734
Metric
740
Setup Information
746
Replaceable Head Style
746
Monobloc Style
747
Cutting Ring Style
748
Diameter Measurement
749
TIR Adjustment
750
Troubleshooting Guide
752
AMPC-D (Burnishing)
755
Contents
757
Overview Information
758
Product Offering
760
Product Selection Guide
761
Product Nomenclature
762
Roller Burnishing Tools
763
H Series
763
Through Hole (mini)
763
Through Hole
764
Blind Hole
766
I Series
768
Through Hole
768
Blind Hole
769
K Series
770
Through Hole
770
Blind Hole
771
L Series
772
Through Hole
772
Blind Hole
773
F Series
774
Through Hole
774
Blind Hole
775
N Series
778
Through Hole
778
Blind Hole
779
M Series
776
Through Hole
776
Blind Hole
777
O Series
780
Through Hole
780
Blind Hole
781
P Series
782
Through Hole
782
Blind Hole
783
Q Series
784
Through Hole
784
Blind Hole
785
R Series
786
Through Hole
786
Blind Hole
787
S Series
788
Through Hole
788
Blind Hole
789
T Series
790
Through Hole
790
Blind Hole
791
U Series
792
Through Hole
792
Blind Hole
793
Rolls
794
Through Hole
794
Blind Hole
795
Technical Information
796
Diameter Adjustment
796
How it Works
797
Recommended Cutting Data
798
Imperial
798
Speeds and Feeds
798
Stock Allowance
799
Metric
800
Speeds and Feeds
800
Stock Allowance
801
AMPC-E (Threading)
803
Contents
805
Overview Information
806
Threading Solutions
806
Online Tools
807
Product Overview
808
Port and Threading Kits
809
Solid Carbide Product Nomenclature
810
Accuthread 856 Solid Carbide | ThreadMills USA
810
AccuThread T3
811
Solid Carbide Thread Mills
812
BSW
812
Non-Coolant
812
Coolant Through
813
BSPT
814
BSPP
815
NPT
816
Non-Coolant
816
Coolant Through
817
NPTF
818
Non-Coolant
818
Coolant Through
819
NPS
820
NPSF
821
UN
822
UN Non-Coolant | Imperial
822
UN Non-Coolant | Metric
824
UN Coolant Through | Imperial
826
UN Coolant Through | Metric
828
ISO
830
ISO Non-Coolant | Imperial
830
ISO Coolant Through | Imperial
831
ISO Non-Coolant | Metric
832
ISO Coolant Through | Metric
833
AccuThread T3
834
UN 2xD | Imperial
834
UN 2xD | Metric
835
UN 3xD
836
ISO 2xD
837
ISO 3xD
838
Indexable Insert Thread Mills Overview
840
Indexable Insert Product Nomenclature
841
AccuThread Bolt-In Style
842
NPT / NPTF
842
BSPT / BSPP
843
UN
844
UNJ
845
ISO
846
Holders
847
AccuThread Pin Style
848
NPT / NPTF / BSPT
848
BSPP / API-ROUND / ACME
849
UN
850
UNJ
852
ISO
853
Weldon Shank Holders
854
Shell Mill Holders
855
Thread Mill Pre-Drill Information
856
Recommended Passes
857
Recommended Cutting Data
858
Solid Carbide AccuThread 856 | Imperial
858
Solid Carbide AccuThread 856 | Metric
859
Solid Carbide ThreadMills USA | Imperial
860
Solid Carbide ThreadMills USA | Metric
861
Solid Carbide AccuThread T3 | Imperial
862
Solid Carbide AccuThread T3 | Metric
863
Indexable Positive Rake | Imperial
864
Indexable Positive Rake | Metric
865
Indexable Neutral Rake | Imperial
866
Indexable Netural rake | Metric
867
Thread Mill Programming Guide
868
AccuThread T3 Technical Information
870
Thread Mill Troubleshooting Guide
872
AMPC-X (Special Tooling Solutions)
875
Contents
877
Special Tooling Options
878
Industry Solutions
879
Insta-Quote
882
User Guide
883
T-A Inserts
886
T-A Holders
887
GEN3SYS XT Holders
888
ALVAN Reamers
889
Engineered Specials
890
Insert Designs
890
GEN3SYS XT Vacuum Drill
891
T-A Stealth Drill
892
Success Stories
893
i-Form Custom Indexable Drill / Form Tool System
894
Special Designs
896
QDSI 34 Inserts
898
Complete Your Design
900
Deep Hole Drilling Guidelines
902
INDEX
905
Guaranteed Test / Demo Application Form
912
Warranty Information
913
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