MVS Connection Guide | 2 |
B10-A (Versatile Fine Boring) | 5 |
Contents | 7 |
VarioBore | 8 |
VarioBore Product Overview | 8 |
Boring Heads | 10 |
Digital 3ETECH+ | 10 |
Analog | 11 |
Boring Bars | 12 |
Mini Boring Bars | 12 |
WHC126 | 12 |
WHC05 | 13 |
WHW04 | 13 |
WBN150 | 13 |
Steel | 14 |
Heavy Metal | 15 |
Carbide | 15 |
Steel & Carbide | 16 |
Serrated Tool Bodies | 17 |
Alu-Line Serrated Slides | 19 |
Insert Holders for Boring Heads | 20 |
Outside Turning Insert Holders for Boring Heads | 21 |
Outside Turning Serrated Slides | 22 |
Accessories | 23 |
Reducing Sleeves | 23 |
Clamping Elements | 24 |
Thread Pin | 24 |
Balancing Element | 24 |
3E TECH+ Charging Unit | 24 |
Kit | 26 |
3ETECH+ | 26 |
Form 101 | 26 |
0.393" - 1.181" (10.00 mm - 30.00 mm) | 26 |
0.393" - 4.016" (10.00 mm - 102.00 mm) | 28 |
Form 20 | 27 |
0.393" - 1.181" (10.00 mm - 30.00 mm) | 27 |
0.393" - 4.016" (10.00 mm - 102.00 mm) | 29 |
Nondigital | 30 |
Form 101 | 30 |
0.393" - 1.181" (10.00 mm - 30.00 mm) | 30 |
0.393" - 4.016" (10.00 mm - 102.00 mm) | 32 |
Form 20 | 31 |
0.393" - 1.181" (10.00 mm - 30.00 mm) | 31 |
0.393" - 4.016" (10.00 mm - 102.00 mm) | 33 |
249 (248) | 34 |
249 (248) Product Overview | 34 |
Boring Heads | 36 |
Boring Bars | 37 |
Mini Boring Bars | 37 |
WHC05 | 37 |
WHW04 | 37 |
WBN150 | 37 |
Boring Bars | 38 |
Adapters | 39 |
Balanced Adapters | 39 |
Vibration Reducing Heavy Metal Adapters | 39 |
Shanks | 40 |
Steel | 40 |
Carbide | 40 |
Accessories | 41 |
Clamping Elements | 41 |
PrimeBore | 42 |
PrimeBore Product Overview | 42 |
Boring Heads | 44 |
Boring Bars | 45 |
Mini Boring Bars | 45 |
WHC05 | 45 |
WHW04 | 45 |
WBN150 | 45 |
Steel | 46 |
Heavy Metal | 46 |
Carbide | 47 |
Serrated Tool Bodies | 48 |
Serrated Slides | 49 |
Alu-Line Serrated Slides | 50 |
Outside Turning Insert Holders for Boring Heads | 51 |
Outside Turning Serrated Slides | 52 |
Accessories | 53 |
Clamping Elements | 53 |
Thread Pin | 53 |
Kit | 54 |
Form 101 | 54 |
Form 20 | 55 |
Digital 511 (510) | 56 |
Digital 511 (510) Product Overview | 56 |
Boring Heads | 58 |
Boring Bars | 59 |
Mini Boring Bars | 59 |
WHC126 | 59 |
WHC05 | 60 |
WHW04 | 60 |
WBN150 | 60 |
Steel | 61 |
Carbide | 62 |
Serrated Tool Bodies | 63 |
Reducing Sleeves | 64 |
Accessories | 65 |
DigiBore | 66 |
DigiBore Product Overview | 66 |
Boring Heads | 68 |
MVS | 68 |
Integrated Shank | 68 |
Boring Bars | 69 |
Mini Boring Bars | 69 |
WHC05 | 69 |
WHW04 | 69 |
WBN150 | 69 |
Steel | 70 |
Carbide | 71 |
Serrated Tool Bodies | 72 |
Alu-Line Serrated Tool Bodies | 73 |
Alu-Line Serrated Slides | 74 |
Outside Turning Insert Holders for Boring Heads | 75 |
Outside Turning Serrated Slides | 76 |
Accessories | 77 |
Kit | 79 |
Form 101 | 79 |
0.394" - 1.260" (10.00 mm - 32.00 mm) | 79 |
1.260" - 2.677" (32.00 mm - 68.00 mm) | 81 |
2.667" - 5.984" (68.00 mm - 152.00 mm) | 83 |
3.780" - 8.189" (96.00 mm - 208.00 mm) | 85 |
Form 20 | 80 |
0.394" - 1.260" (10.00 mm - 32.00 mm) | 80 |
1.260" - 2.677" (32.00 mm - 68.00 mm) | 82 |
2.667" - 5.984" (68.00 mm - 152.00 mm) | 84 |
3.780" - 8.189" (96.00 mm - 208.00 mm) | 86 |
B10-B (Fine Boring) | 91 |
Contents | 93 |
420 (410) and 465 (464) Balance | 94 |
Product Overview | 94 |
Boring Heads | 96 |
420 (410) Digital 3ETECH+ | 96 |
465 (464) Balance Digital 3ETECH+ | 97 |
Steel | 97 |
Alu-Line | 98 |
Imperial | 98 |
Metric | 99 |
Insert Holders for Abrasive Materials | 100 |
Accessories | 101 |
Screws | 101 |
3E TECH+ Charging Unit | 101 |
365 (364) Balance and 465 (464) Balance | 102 |
Product Overview | 102 |
Boring Heads | 104 |
365 (364) Balance Analog | 104 |
465 (464) Balance Analog | 104 |
Steel | 104 |
Alu-Line | 105 |
Insert Holders for Abrasive Materials | 106 |
Accessories | 107 |
565 (564) Balance Digital | 108 |
Product Overview | 108 |
Boring Heads | 110 |
Steel | 110 |
Alu-Line | 111 |
Insert Holder for Abrasive Materials | 112 |
Accessories | 113 |
Screws | 113 |
Battery Cover | 113 |
Batteries | 113 |
320 (310) | 114 |
Product Overview | 114 |
Boring Heads | 116 |
Steel | 116 |
Alu-Line | 117 |
Insert Holders for Abrasive Materials | 118 |
Serrated Shims | 118 |
Accessories | 119 |
538 (537) Cassettes | 120 |
Product Overview | 120 |
Cassettes | 122 |
Analog | 122 |
Digital with 3ETECH+ | 123 |
Serrated Tool Bodies | 124 |
Insert Holders for Abrasive Materials | 124 |
Accessories | 125 |
B10-C (Combi-Line Rough and Finish Boring) | 127 |
Contents | 129 |
Combi-Line | 130 |
Combi-Line Product Overview | 130 |
Case Study | 131 |
Material Removal Percentages | 132 |
Tool Usage | 132 |
Boring Heads | 133 |
Insert Holders | 133 |
Accessories | 134 |
Screws | 134 |
Clamping Elements | 134 |
B10-D (Rough Machining) | 137 |
Contents | 139 |
Rough Machining Product Preview | 140 |
Case Study | 142 |
Twin Cutters | 143 |
Twin Cutters Same Level | 143 |
Twin Cutters Same Level Tangential Inserts | 148 |
Twin Cutters Height Displaced | 149 |
Twin Cutters Height Displaced Tangential Inserts | 152 |
Chamfering Tools | 153 |
Grooving Tools | 157 |
Grooving Tools for Circular Milling | 157 |
Axial Grooving Tools | 158 |
Reverse Machining Tools | 159 |
VolCut | 160 |
VolCut Insert Holders | 160 |
VolCut Technical Information | 161 |
Accessories | 162 |
Clamping Elements | 162 |
Axial Grooving Accessories | 162 |
B10-E (Intermediate Modules) | 165 |
Contents | 167 |
Intermediate Modules Product Overview | 168 |
Case Study | 169 |
NOVITECH | 170 |
Overview | 170 |
Vibration Damping Intermediate Module | 171 |
249 (248) Adapters | 172 |
Adapters | 172 |
Balanced Adapters | 172 |
Vibration Reducing Heavy Metal Adapters | 173 |
Reducers | 174 |
Balanced | 174 |
Balanced Alu-Line | 178 |
Vibration Reduction | 179 |
Extensions | 180 |
Balanced | 180 |
Balanced Alu-Line | 182 |
B10-F (Master Shanks with MVS Connection) | 185 |
Contents | 187 |
249 (248) Shanks | 188 |
Carbide Master Shanks | 189 |
HSK Master Shanks (DIN 69893) | 190 |
Imperial | 190 |
Metric | 191 |
Polygon Shaft Master Shanks (PSC) (ISO 26623-1) | 192 |
CAT Master Shanks | 193 |
Imperial Threads | 193 |
Dual Contact CAT Master Shanks | 193 |
CAT Master Shanks | 194 |
Metric Threads | 195 |
CAT Master Shanks | 195 |
SK Master Shanks (DIN 69871-AD / B -D) | 196 |
Dual Contact SK Master Shanks | 196 |
SK Master Shanks | 197 |
BT Master Shanks (JIS B 6339) | 198 |
Dual Contact BT Master Shanks | 198 |
BT Master Shanks | 199 |
NMTB Master Shanks | 200 |
Imperial Straight Master Shanks | 201 |
DIN 2080 Master Shanks | 202 |
DIN 1806 Morse Taper Master Shanks | 203 |
R8 Master Shanks | 203 |
Accessories | 204 |
Coolant Adapter Sets | 204 |
Service Keys | 204 |
ISO 15488 (DIN 6499-B) Collet Chuck Accessories | 204 |
Mounting Fixtures | 206 |
B10-G (Large Diameter Boring) | 209 |
Contents | 211 |
Large Diameter Boring Product Overview | 212 |
Serrated Slides | 214 |
Alu-Line Basic D 40 | 214 |
Alu-Line Basic D 60 | 215 |
Alu-Line Eco D 60 | 216 |
Alu-Line Flex D 60 | 217 |
Serrated Adapter with MVS Connection | 218 |
Mounting Adapter | 218 |
Inside Boring | 218 |
Outside Boring | 218 |
538 (537) Cassettes | 220 |
Analog | 220 |
Digital with 3ETECH+ | 221 |
Insert Holders for Rough Machining | 222 |
90° Insert Holders | 222 |
90° Tangential Insert Holders | 222 |
80° Insert Holders | 222 |
Chamfering Insert Holders | 223 |
Back-Boring Insert Holders | 223 |
OD Turning Insert Holders | 223 |
Boring Range Example | 223 |
Insert Holders for Height Adjustments and Axial Grooving | 224 |
Insert Form 103 | 224 |
Insert Form 104 | 224 |
Insert Form 05 | 224 |
Insert Holders for Axial Grooving | 224 |
MVS Holding Arbors | 225 |
Master Shanks D 40 / D 60 | 226 |
HSK-A (DIN 69 893) Shanks | 226 |
CAT 40 / 50 Shanks with Imperial Threads | 227 |
CAT 50 Shank with Metric Threads | 227 |
SK (DIN 69 871-AD/B) | 228 |
BT / JIS B 6339 Shanks | 228 |
NMTB Shanks | 229 |
DIN 2080 Shanks | 229 |
Accessories | 230 |
538 (537) | 230 |
538 (537) Clamping Pieces | 230 |
Counterweights | 230 |
Insert Holders for Abrasive Materials | 230 |
3ETECH+ | 231 |
Serrated Slide Basic D 40 | 232 |
Serrated Slide Basic D 60 | 233 |
Serrated Slide Eco D 60 | 234 |
Serrated Slide Flex D 60 | 235 |
B10-H (Inserts) | 237 |
Contents | 239 |
Nomenclature | 240 |
Wohlhaupter | 240 |
ISO | 241 |
Insert Grades | 242 |
Uncoated Carbides | 242 |
Coated Carbides | 243 |
Uncoated Cermet | 245 |
Coated Cermet | 245 |
Uncoated Cubic Boron Nitride | 246 |
Coated Cubic Boron Nitride | 246 |
Polycrystalline Diamond | 247 |
Ceramic Cutting Material | 247 |
Insert Geometries | 248 |
Cermet | Carbide | 248 |
Tangential | 250 |
Ceramic | 250 |
PCD | 251 |
CBN | 251 |
Insert Forms | 252 |
Form 211 | 252 |
Cermet | Carbide | 252 |
CBN | PCD | 253 |
Form 20 | 254 |
Cermet | Carbide | 254 |
CBN | PCD | 255 |
Forms 161, 163 | 256 |
Form 47 | 257 |
Forms 101, 103, 104, 105 | 258 |
Cermet | Carbide | 258 |
Forms 101, 103, 104 | 262 |
Ceramic | CBN | PCD | 262 |
Form 37, 39 | 264 |
Cermet | Carbide | 264 |
CBN | PCD | 265 |
Forms 112, 113, 114 | 266 |
Forms 04, 05 | 267 |
Forms 89, 90, 91 | 268 |
Form 304 | 270 |
Blank | 270 |
Axial Grooving O-Rings for Single Cutter Tools | 271 |
Axial Grooving O-Rings for Twin Cutter Tools | 272 |
Form 325 | 273 |
Insert Accessories | 274 |
Countersunk Screws | 274 |
Torque Drivers | 274 |
Technical Information | 276 |
Surface Finish | 276 |
General Formulas | 276 |
Wiper Geometries | 277 |
Recommended Cutting Data | 278 |
Imperial (inch) | 278 |
Rough Machining | 278 |
Finish Machining | 280 |
Metric (mm) | 282 |
Rough Machining | 282 |
Finish Machining | 284 |
Boring Insert Wear Patterns | 286 |
B10-I (Modular Tool Holders) | 289 |
Contents | 291 |
Adapter Side Lock for Cylindrical Shanks | 292 |
Drill Chucks | 293 |
Collet Chucks | 294 |
Milling Machine Arbors | 295 |
Holding Arbors for Milling Cutters | 296 |
Clamping & Tapping Chucks | 297 |
Boring Bar Blanks | 298 |
Accessories for Adapter Sleeves | 299 |
Thread Pin | 299 |
Ball Pressure Screw | 299 |
Adapter Sleeves | 300 |
Micro Clamping Chucks | 301 |
Accessories for Drill Chucks | 302 |
Collet Chucks for Erickson System | 303 |
Accessories for Collet Chucks | 304 |
Sealing Disks for Collet Chucks | 321 |
Accessories for Milling Machine Arbors | 325 |
Reducing Sleeves for Hydraulic Clamping Chucks | 326 |
Quick Change Adapters | 327 |
Service Keys | 331 |
B10-J (UPA Versatile Boring Heads) | 333 |
Contents | 335 |
UPA Product Overview | 336 |
FACING and BORING Application Examples | 337 |
UPA 3 | 338 |
Boring Heads | 338 |
Boring Bars | 338 |
Accessories | 338 |
Reducing Sleeves | 339 |
Boring Bar Holders | 339 |
Square Turning Bit | 339 |
Master Shanks | 340 |
CAT | 340 |
SK (DIN 69871) | 340 |
DIN 2080 | 340 |
R-8 | 341 |
NMTB | 341 |
Morse Taper | 341 |
Norm Taper | 341 |
UPA 4 | 342 |
Boring Heads | 342 |
Boring Bars | 342 |
Accessories | 343 |
Reducing Sleeves | 343 |
Boring Bar Holders | 343 |
Square Turning Bit | 343 |
Master Shanks | 346 |
CAT | 346 |
SK (DIN 69871) | 346 |
DIN 2080 | 346 |
NMTB | 347 |
Morse Taper | 347 |
Norm Taper | 347 |
UPA 5-S 6 | 344 |
Boring Heads | 344 |
Boring Bars | 344 |
Accessories | 345 |
Reducing Sleeves | 345 |
Boring Bar Holders | 345 |
Master Shanks | 346 |
CAT | 346 |
SK (DIN 69871) | 346 |
DIN 2080 | 346 |
NMTB | 347 |
Morse Taper | 347 |
Norm Taper | 347 |
Technical Information | 348 |
Chip Production Values | 349 |
Boring Head Diagram | 350 |
UPA 3 | 350 |
UPA 4 / 5-S 6 | 351 |
B10-K (Special Boring Solutions) | 353 |
Contents | 355 |
ES-Bore Fine Boring Lay Down Cartridge | 356 |
EK Groover | 357 |
Lay Down Cartridge | 357 |
Anti-Vibration | 358 |
Multistep Boring Tool | 358 |
OD Turning | 359 |
Padded Line Boring Tool | 359 |
Multistep Boring Tool | 360 |
Line Boring Tool | 360 |
DigiBore Special Boring Tools | 361 |
DIGIBORE WITH 249 (248) | 361 |
OD turn and OD chamfer insert holder | 361 |
Combi-Line Special Boring Tool | 362 |
Online Tools | 363 |
B10-L (Lay Down Cartridges) | 365 |
Contents | 367 |
ES-Bore Lay Down Cartridges | 368 |
Digital 3ETECH+ | 368 |
Analog | 369 |
ES-Bore Mounting Dimensions | 370 |
Accessories | 371 |
Screws | 371 |
Service Keys | 371 |
3ETECH+ | 371 |
Compact Lay Down Cartridges | 372 |
Insert Forms 101, 103, 104 and 105 | 372 |
Insert Form 112 | 373 |
Tangential Compact Lay Down Cartridges | 374 |
Insert Forms 04 and 05 | 374 |
Mounting Dimensions | 375 |
Accessories | 376 |
B10-M (Accessories / Technical Information) | 379 |
Contents | 381 |
Threaded Taper Pins for MVS Connections | 382 |
Clamping Pieces for MVS Connection 100 - 56 | 384 |
Clamping Pieces for D 60 / D 40 Connections | 384 |
Heavy Metal Balancing Screws | 385 |
Torque Drivers | 386 |
Wrenches | 386 |
Torque Driver Set | 387 |
25 Piece Wrench Set | 387 |
Technical Information | 388 |
Guidelines for Not Exceeding Recommended Length-to-Diameter Ratio | 388 |
Calculating Tool Assembly Weight | 391 |
Recommended Cutting Data | 392 |
Imperial (inch) | 392 |
Rough Machining | 392 |
Finish Machining | 394 |
Metric (mm) | 396 |
Rough Machining | 396 |
Finish Machining | 398 |
Index | 401 |
0 | 401 |
1 | 403 |
2 | 405 |
3 | 408 |
4 | 410 |
5 | 411 |
F | 412 |
K | 413 |
O | 413 |
Online Tools | 414 |
Customer Support | 416 |
Guaranteed Test/Demo Application Form | 418 |
Warranty Information | 419 |