MVS Connection Guide | 2 |
B10-A (Versatile Fine Boring) | 5 |
Contents | 7 |
VarioBore | 8 |
VarioBore Product Overview | 8 |
Boring Heads | 10 |
Digital 3ETECH+ | 10 |
Analog | 11 |
Boring Bars | 12 |
Mini Boring Bars | 12 |
WHC126 | 12 |
WHC05 | 13 |
WHW04 | 13 |
WBN150 | 13 |
Steel | 14 |
Heavy Metal | 15 |
Carbide | 15 |
Steel & Carbide | 16 |
Serrated Tool Bodies | 17 |
Alu-Line Serrated Slides | 19 |
Insert Holders for Boring Heads | 20 |
Outside Turning Insert Holders for Boring Heads | 21 |
Outside Turning Serrated Slides | 22 |
Accessories | 23 |
Reducing Sleeves | 23 |
Clamping Elements | 24 |
Thread Pin | 24 |
Balancing Element | 24 |
3E TECH+ Charging Unit | 24 |
Kit | 26 |
3ETECH+ | 26 |
Form 101 | 26 |
0.393" - 1.181" (10.00 mm - 30.00 mm) | 26 |
0.393" - 4.016" (10.00 mm - 102.00 mm) | 28 |
Form 20 | 27 |
0.393" - 1.181" (10.00 mm - 30.00 mm) | 27 |
0.393" - 4.016" (10.00 mm - 102.00 mm) | 29 |
Nondigital | 30 |
Form 101 | 30 |
0.393" - 1.181" (10.00 mm - 30.00 mm) | 30 |
0.393" - 4.016" (10.00 mm - 102.00 mm) | 32 |
Form 20 | 31 |
0.393" - 1.181" (10.00 mm - 30.00 mm) | 31 |
0.393" - 4.016" (10.00 mm - 102.00 mm) | 33 |
249 (248) | 34 |
249 (248) Product Overview | 34 |
Boring Heads | 36 |
Boring Bars | 37 |
Mini Boring Bars | 37 |
WHC05 | 37 |
WHW04 | 37 |
WBN150 | 37 |
Boring Bars | 38 |
Adapters | 39 |
Balanced Adapters | 39 |
Vibration Reducing Heavy Metal Adapters | 39 |
Shanks | 40 |
Steel | 40 |
Carbide | 40 |
Accessories | 41 |
Clamping Elements | 41 |
PrimeBore | 42 |
PrimeBore Product Overview | 42 |
Boring Heads | 44 |
Boring Bars | 45 |
Mini Boring Bars | 45 |
WHC05 | 45 |
WHW04 | 45 |
WBN150 | 45 |
Steel | 46 |
Heavy Metal | 46 |
Carbide | 47 |
Serrated Tool Bodies | 48 |
Serrated Slides | 49 |
Alu-Line Serrated Slides | 50 |
Outside Turning Insert Holders for Boring Heads | 51 |
Outside Turning Serrated Slides | 52 |
Accessories | 53 |
Clamping Elements | 53 |
Thread Pin | 53 |
Kit | 54 |
Form 101 | 54 |
Form 20 | 55 |
Digital 511 (510) | 56 |
Digital 511 (510) Product Overview | 56 |
Boring Heads | 58 |
Boring Bars | 59 |
Mini Boring Bars | 59 |
WHC126 | 59 |
WHC05 | 60 |
WHW04 | 60 |
WBN150 | 60 |
Steel | 61 |
Carbide | 62 |
Serrated Tool Bodies | 63 |
Reducing Sleeves | 64 |
Accessories | 65 |
DigiBore | 66 |
DigiBore Product Overview | 66 |
Boring Heads | 68 |
MVS | 68 |
Integrated Shank | 68 |
Boring Bars | 69 |
Mini Boring Bars | 69 |
WHC05 | 69 |
WHW04 | 69 |
WBN150 | 69 |
Steel | 70 |
Carbide | 71 |
Serrated Tool Bodies | 72 |
Alu-Line Serrated Tool Bodies | 73 |
Alu-Line Serrated Slides | 74 |
Outside Turning Insert Holders for Boring Heads | 75 |
Outside Turning Serrated Slides | 76 |
Accessories | 77 |
Kit | 79 |
Form 101 | 79 |
0.394" - 1.260" (10.00 mm - 32.00 mm) | 79 |
1.260" - 2.677" (32.00 mm - 68.00 mm) | 81 |
2.667" - 5.984" (68.00 mm - 152.00 mm) | 83 |
3.780" - 8.189" (96.00 mm - 208.00 mm) | 85 |
Form 20 | 80 |
0.394" - 1.260" (10.00 mm - 32.00 mm) | 80 |
1.260" - 2.677" (32.00 mm - 68.00 mm) | 82 |
2.667" - 5.984" (68.00 mm - 152.00 mm) | 84 |
3.780" - 8.189" (96.00 mm - 208.00 mm) | 86 |
B10-B (Fine Boring) | 89 |
Contents | 91 |
420 (410) and 465 (464) Balance | 92 |
Product Overview | 92 |
Boring Heads | 94 |
420 (410) Digital 3ETECH+ | 94 |
465 (464) Balance Digital 3ETECH+ | 95 |
Steel | 95 |
Alu-Line | 96 |
Imperial | 96 |
Metric | 97 |
Insert Holders for Abrasive Materials | 98 |
Accessories | 99 |
Screws | 99 |
3E TECH+ Charging Unit | 99 |
365 (364) Balance and 465 (464) Balance | 100 |
Product Overview | 100 |
Boring Heads | 102 |
365 (364) Balance Analog | 102 |
465 (464) Balance Analog | 102 |
Steel | 102 |
Alu-Line | 103 |
Insert Holders for Abrasive Materials | 104 |
Accessories | 105 |
565 (564) Balance Digital | 106 |
Product Overview | 106 |
Boring Heads | 108 |
Steel | 108 |
Alu-Line | 109 |
Insert Holder for Abrasive Materials | 110 |
Accessories | 111 |
Screws | 111 |
Battery Cover | 111 |
Batteries | 111 |
320 (310) | 112 |
Product Overview | 112 |
Boring Heads | 114 |
Steel | 114 |
Alu-Line | 115 |
Insert Holders for Abrasive Materials | 116 |
Serrated Shims | 116 |
Accessories | 117 |
538 (537) Cassettes | 118 |
Product Overview | 118 |
Cassettes | 120 |
Analog | 120 |
Digital with 3ETECH+ | 121 |
Serrated Tool Bodies | 122 |
Insert Holders for Abrasive Materials | 122 |
Accessories | 123 |
B10-C (Combi-Line Rough and Finish Boring) | 125 |
Contents | 127 |
Combi-Line | 128 |
Combi-Line Product Overview | 128 |
Case Study | 129 |
Material Removal Percentages | 130 |
Tool Usage | 130 |
Boring Heads | 131 |
Insert Holders | 131 |
Accessories | 132 |
Screws | 132 |
Clamping Elements | 132 |
B10-D (Rough Machining) | 135 |
Contents | 137 |
Rough Machining Product Preview | 138 |
Case Study | 140 |
Twin Cutters | 141 |
Twin Cutters Same Level | 141 |
Twin Cutters Same Level Tangential Inserts | 146 |
Twin Cutters Height Displaced | 147 |
Twin Cutters Height Displaced Tangential Inserts | 150 |
Chamfering Tools | 151 |
Grooving Tools | 155 |
Grooving Tools for Circular Milling | 155 |
Axial Grooving Tools | 156 |
Reverse Machining Tools | 157 |
VolCut | 158 |
VolCut Insert Holders | 158 |
VolCut Technical Information | 159 |
Accessories | 160 |
Clamping Elements | 160 |
Axial Grooving Accessories | 160 |
B10-E (Intermediate Modules) | 163 |
Contents | 165 |
Intermediate Modules Product Overview | 166 |
Case Study | 167 |
NOVITECH | 168 |
Overview | 168 |
Vibration Damping Intermediate Module | 169 |
249 (248) Adapters | 170 |
Adapters | 170 |
Balanced Adapters | 170 |
Vibration Reducing Heavy Metal Adapters | 171 |
Reducers | 172 |
Balanced | 172 |
Balanced Alu-Line | 176 |
Vibration Reduction | 177 |
Extensions | 178 |
Balanced | 178 |
Balanced Alu-Line | 180 |
B10-F (Master Shanks with MVS Connection) | 183 |
Contents | 185 |
249 (248) Shanks | 186 |
Carbide Master Shanks | 187 |
HSK Master Shanks (DIN 69893) | 188 |
Imperial | 188 |
Metric | 189 |
Polygon Shaft Master Shanks (PSC) (ISO 26623-1) | 190 |
CAT Master Shanks | 191 |
Imperial Threads | 191 |
Dual Contact CAT Master Shanks | 191 |
CAT Master Shanks | 192 |
Metric Threads | 193 |
CAT Master Shanks | 193 |
SK Master Shanks (DIN 69871-AD / B -D) | 194 |
Dual Contact SK Master Shanks | 194 |
SK Master Shanks | 195 |
BT Master Shanks (JIS B 6339) | 196 |
Dual Contact BT Master Shanks | 196 |
BT Master Shanks | 197 |
NMTB Master Shanks | 198 |
Imperial Straight Master Shanks | 199 |
DIN 2080 Master Shanks | 200 |
DIN 1806 Morse Taper Master Shanks | 201 |
R8 Master Shanks | 201 |
Accessories | 202 |
Coolant Adapter Sets | 202 |
Service Keys | 202 |
ISO 15488 (DIN 6499-B) Collet Chuck Accessories | 202 |
Mounting Fixtures | 204 |
B10-G (Large Diameter Boring) | 207 |
Contents | 209 |
Large Diameter Boring Product Overview | 210 |
Serrated Slides | 212 |
Alu-Line Basic D 40 | 212 |
Alu-Line Basic D 60 | 213 |
Alu-Line Eco D 60 | 214 |
Alu-Line Flex D 60 | 215 |
Serrated Adapter with MVS Connection | 216 |
Mounting Adapter | 216 |
Inside Boring | 216 |
Outside Boring | 216 |
538 (537) Cassettes | 218 |
Analog | 218 |
Digital with 3ETECH+ | 219 |
Insert Holders for Rough Machining | 220 |
90° Insert Holders | 220 |
90° Tangential Insert Holders | 220 |
80° Insert Holders | 220 |
Chamfering Insert Holders | 221 |
Back-Boring Insert Holders | 221 |
OD Turning Insert Holders | 221 |
Boring Range Example | 221 |
Insert Holders for Height Adjustments and Axial Grooving | 222 |
Insert Form 103 | 222 |
Insert Form 104 | 222 |
Insert Form 05 | 222 |
Insert Holders for Axial Grooving | 222 |
MVS Holding Arbors | 223 |
Master Shanks D 40 / D 60 | 224 |
HSK-A (DIN 69 893) Shanks | 224 |
CAT 40 / 50 Shanks with Imperial Threads | 225 |
CAT 50 Shank with Metric Threads | 225 |
SK (DIN 69 871-AD/B) | 226 |
BT / JIS B 6339 Shanks | 226 |
NMTB Shanks | 227 |
DIN 2080 Shanks | 227 |
Accessories | 228 |
538 (537) | 228 |
538 (537) Clamping Pieces | 228 |
Counterweights | 228 |
Insert Holders for Abrasive Materials | 228 |
3ETECH+ | 229 |
Serrated Slide Basic D 40 | 230 |
Serrated Slide Basic D 60 | 231 |
Serrated Slide Eco D 60 | 232 |
Serrated Slide Flex D 60 | 233 |
B10-H (Inserts) | 235 |
Contents | 237 |
Nomenclature | 238 |
Wohlhaupter | 238 |
ISO | 239 |
Insert Grades | 240 |
Uncoated Carbides | 240 |
Coated Carbides | 241 |
Uncoated Cermet | 243 |
Coated Cermet | 243 |
Uncoated Cubic Boron Nitride | 244 |
Coated Cubic Boron Nitride | 244 |
Polycrystalline Diamond | 245 |
Ceramic Cutting Material | 245 |
Insert Geometries | 246 |
Cermet | Carbide | 246 |
Tangential | 248 |
Ceramic | 248 |
PCD | 249 |
CBN | 249 |
Insert Forms | 250 |
Form 211 | 250 |
Cermet | Carbide | 250 |
CBN | PCD | 251 |
Form 20 | 252 |
Cermet | Carbide | 252 |
CBN | PCD | 253 |
Forms 161, 163 | 254 |
Form 47 | 255 |
Forms 101, 103, 104, 105 | 256 |
Cermet | Carbide | 256 |
Forms 101, 103, 104 | 260 |
Ceramic | CBN | PCD | 260 |
Form 37, 39 | 262 |
Cermet | Carbide | 262 |
CBN | PCD | 263 |
Forms 112, 113, 114 | 264 |
Forms 04, 05 | 265 |
Forms 89, 90, 91 | 266 |
Form 304 | 268 |
Blank | 268 |
Axial Grooving O-Rings for Single Cutter Tools | 269 |
Axial Grooving O-Rings for Twin Cutter Tools | 270 |
Form 325 | 271 |
Insert Accessories | 272 |
Countersunk Screws | 272 |
Torque Drivers | 272 |
Technical Information | 274 |
Surface Finish | 274 |
General Formulas | 274 |
Wiper Geometries | 275 |
Recommended Cutting Data | 276 |
Imperial (inch) | 276 |
Rough Machining | 276 |
Finish Machining | 278 |
Metric (mm) | 280 |
Rough Machining | 280 |
Finish Machining | 282 |
Boring Insert Wear Patterns | 284 |
B10-I (Modular Tool Holders) | 287 |
Contents | 289 |
Adapter Side Lock for Cylindrical Shanks | 290 |
Drill Chucks | 291 |
Collet Chucks | 292 |
Milling Machine Arbors | 293 |
Holding Arbors for Milling Cutters | 294 |
Clamping & Tapping Chucks | 295 |
Boring Bar Blanks | 296 |
Accessories for Adapter Sleeves | 297 |
Thread Pin | 297 |
Ball Pressure Screw | 297 |
Adapter Sleeves | 298 |
Micro Clamping Chucks | 299 |
Accessories for Drill Chucks | 300 |
Collet Chucks for Erickson System | 301 |
Accessories for Collet Chucks | 302 |
Sealing Disks for Collet Chucks | 319 |
Accessories for Milling Machine Arbors | 323 |
Reducing Sleeves for Hydraulic Clamping Chucks | 324 |
Quick Change Adapters | 325 |
Service Keys | 329 |
B10-J (UPA Versatile Boring Heads) | 331 |
Contents | 333 |
UPA Product Overview | 334 |
FACING and BORING Application Examples | 335 |
UPA 3 | 336 |
Boring Heads | 336 |
Boring Bars | 336 |
Accessories | 336 |
Reducing Sleeves | 337 |
Boring Bar Holders | 337 |
Square Turning Bit | 337 |
Master Shanks | 338 |
CAT | 338 |
SK (DIN 69871) | 338 |
DIN 2080 | 338 |
R-8 | 339 |
NMTB | 339 |
Morse Taper | 339 |
Norm Taper | 339 |
UPA 4 | 340 |
Boring Heads | 340 |
Boring Bars | 340 |
Accessories | 341 |
Reducing Sleeves | 341 |
Boring Bar Holders | 341 |
Square Turning Bit | 341 |
Master Shanks | 344 |
CAT | 344 |
SK (DIN 69871) | 344 |
DIN 2080 | 344 |
NMTB | 345 |
Morse Taper | 345 |
Norm Taper | 345 |
UPA 5-S 6 | 342 |
Boring Heads | 342 |
Boring Bars | 342 |
Accessories | 343 |
Reducing Sleeves | 343 |
Boring Bar Holders | 343 |
Master Shanks | 344 |
CAT | 344 |
SK (DIN 69871) | 344 |
DIN 2080 | 344 |
NMTB | 345 |
Morse Taper | 345 |
Norm Taper | 345 |
Technical Information | 346 |
Chip Production Values | 347 |
Boring Head Diagram | 348 |
UPA 3 | 348 |
UPA 4 / 5-S 6 | 349 |
B10-K (Special Boring Solutions) | 351 |
Contents | 353 |
ES-Bore Fine Boring Lay Down Cartridge | 354 |
EK Groover | 355 |
Lay Down Cartridge | 355 |
Anti-Vibration | 356 |
Multistep Boring Tool | 356 |
OD Turning | 357 |
Padded Line Boring Tool | 357 |
Multistep Boring Tool | 358 |
Line Boring Tool | 358 |
DigiBore Special Boring Tools | 359 |
DIGIBORE WITH 249 (248) | 359 |
OD turn and OD chamfer insert holder | 359 |
Combi-Line Special Boring Tool | 360 |
Online Tools | 361 |
B10-L (Lay Down Cartridges) | 363 |
Contents | 365 |
ES-Bore Lay Down Cartridges | 366 |
Digital 3ETECH+ | 366 |
Analog | 367 |
ES-Bore Mounting Dimensions | 368 |
Accessories | 369 |
Screws | 369 |
Service Keys | 369 |
3ETECH+ | 369 |
Compact Lay Down Cartridges | 370 |
Insert Forms 101, 103, 104 and 105 | 370 |
Insert Form 112 | 371 |
Tangential Compact Lay Down Cartridges | 372 |
Insert Forms 04 and 05 | 372 |
Mounting Dimensions | 373 |
Accessories | 374 |
B10-M (Accessories / Technical Information) | 377 |
Contents | 379 |
Threaded Taper Pins for MVS Connections | 380 |
Clamping Pieces for MVS Connection 100 - 56 | 382 |
Clamping Pieces for D 60 / D 40 Connections | 382 |
Heavy Metal Balancing Screws | 383 |
Torque Drivers | 384 |
Wrenches | 384 |
Torque Driver Set | 385 |
25 Piece Wrench Set | 385 |
Technical Information | 386 |
Guidelines for Not Exceeding Recommended Length-to-Diameter Ratio | 386 |
Calculating Tool Assembly Weight | 389 |
Recommended Cutting Data | 390 |
Imperial (inch) | 390 |
Rough Machining | 390 |
Finish Machining | 392 |
Metric (mm) | 394 |
Rough Machining | 394 |
Finish Machining | 396 |
Index | 399 |
0 | 399 |
1 | 401 |
2 | 402 |
3 | 405 |
4 | 407 |
5 | 407 |
F | 408 |
K | 410 |
O | 410 |
Guaranteed Test/Demo Application Form | 412 |
Warranty Information | 413 |