MVS Connection Guide | 2 |
B10-A (Versatile Fine Boring) | 5 |
Contents | 7 |
VarioBore | 8 |
VarioBore Product Overview | 8 |
Boring Heads | 10 |
Digital 3ETECH+ | 10 |
Analog | 11 |
Boring Bars | 12 |
Mini Boring Bars | 12 |
WHC126 | 12 |
WHC05 | 13 |
WHW04 | 13 |
WBN150 | 13 |
Steel | 14 |
Heavy Metal | 15 |
Carbide | 15 |
Steel & Carbide | 16 |
Serrated Tool Bodies | 17 |
Alu-Line Serrated Slides | 19 |
Insert Holders for Boring Heads | 20 |
Outside Turning Insert Holders for Boring Heads | 21 |
Outside Turning Serrated Slides | 22 |
Accessories | 23 |
Reducing Sleeves | 23 |
Clamping Elements | 24 |
Thread Pin | 24 |
Balancing Element | 24 |
3E TECH+ Charging Unit | 24 |
Kit | 26 |
3ETECH+ | 26 |
Form 101 | 26 |
0.393" - 1.181" (10.00 mm - 30.00 mm) | 26 |
0.393" - 4.016" (10.00 mm - 102.00 mm) | 28 |
Form 20 | 27 |
0.393" - 1.181" (10.00 mm - 30.00 mm) | 27 |
0.393" - 4.016" (10.00 mm - 102.00 mm) | 29 |
Nondigital | 30 |
Form 101 | 30 |
0.393" - 1.181" (10.00 mm - 30.00 mm) | 30 |
0.393" - 4.016" (10.00 mm - 102.00 mm) | 32 |
Form 20 | 31 |
0.393" - 1.181" (10.00 mm - 30.00 mm) | 31 |
0.393" - 4.016" (10.00 mm - 102.00 mm) | 33 |
249 (248) | 34 |
249 (248) Product Overview | 34 |
Boring Heads | 36 |
Boring Bars | 37 |
Mini Boring Bars | 37 |
WHC05 | 37 |
WHW04 | 37 |
WBN150 | 37 |
Boring Bars | 38 |
Adapters | 39 |
Balanced Adapters | 39 |
Vibration Reducing Heavy Metal Adapters | 39 |
Shanks | 40 |
Steel | 40 |
Carbide | 40 |
Accessories | 41 |
Clamping Elements | 41 |
PrimeBore | 42 |
PrimeBore Product Overview | 42 |
Boring Heads | 44 |
Boring Bars | 45 |
Mini Boring Bars | 45 |
WHC05 | 45 |
WHW04 | 45 |
WBN150 | 45 |
Steel | 46 |
Heavy Metal | 46 |
Carbide | 47 |
Serrated Tool Bodies | 48 |
Serrated Slides | 49 |
Alu-Line Serrated Slides | 50 |
Outside Turning Insert Holders for Boring Heads | 51 |
Outside Turning Serrated Slides | 52 |
Accessories | 53 |
Clamping Elements | 53 |
Thread Pin | 53 |
Kit | 54 |
Form 101 | 54 |
Form 20 | 55 |
Digital 511 (510) | 56 |
Digital 511 (510) Product Overview | 56 |
Boring Heads | 58 |
Boring Bars | 59 |
Mini Boring Bars | 59 |
WHC126 | 59 |
WHC05 | 60 |
WHW04 | 60 |
WBN150 | 60 |
Steel | 61 |
Carbide | 62 |
Serrated Tool Bodies | 63 |
Reducing Sleeves | 64 |
Accessories | 65 |
DigiBore | 66 |
DigiBore Product Overview | 66 |
Boring Heads | 68 |
MVS | 68 |
Integrated Shank | 68 |
Boring Bars | 69 |
Mini Boring Bars | 69 |
WHC05 | 69 |
WHW04 | 69 |
WBN150 | 69 |
Steel | 70 |
Carbide | 71 |
Serrated Tool Bodies | 72 |
Alu-Line Serrated Tool Bodies | 73 |
Alu-Line Serrated Slides | 74 |
Outside Turning Insert Holders for Boring Heads | 75 |
Outside Turning Serrated Slides | 76 |
Accessories | 77 |
Kit | 79 |
Form 101 | 79 |
0.394" - 1.260" (10.00 mm - 32.00 mm) | 79 |
1.260" - 2.677" (32.00 mm - 68.00 mm) | 81 |
2.667" - 5.984" (68.00 mm - 152.00 mm) | 83 |
3.780" - 8.189" (96.00 mm - 208.00 mm) | 85 |
Form 20 | 80 |
0.394" - 1.260" (10.00 mm - 32.00 mm) | 80 |
1.260" - 2.677" (32.00 mm - 68.00 mm) | 82 |
2.667" - 5.984" (68.00 mm - 152.00 mm) | 84 |
3.780" - 8.189" (96.00 mm - 208.00 mm) | 86 |
B10-B (Fine Boring) | 91 |
Contents | 93 |
420 (410) and 465 (464) Balance | 94 |
Product Overview | 94 |
Boring Heads | 96 |
420 (410) Digital 3ETECH+ | 96 |
465 (464) Balance Digital 3ETECH+ | 97 |
Steel | 97 |
Alu-Line | 98 |
Imperial | 98 |
Metric | 99 |
Insert Holders for Abrasive Materials | 100 |
Accessories | 101 |
Screws | 101 |
3E TECH+ Charging Unit | 101 |
365 (364) Balance and 465 (464) Balance | 102 |
Product Overview | 102 |
Boring Heads | 104 |
365 (364) Balance Analog | 104 |
465 (464) Balance Analog | 104 |
Steel | 104 |
Alu-Line | 105 |
Insert Holders for Abrasive Materials | 106 |
Accessories | 107 |
565 (564) Balance Digital | 108 |
Product Overview | 108 |
Boring Heads | 110 |
Steel | 110 |
Alu-Line | 111 |
Insert Holder for Abrasive Materials | 112 |
Accessories | 113 |
Screws | 113 |
Battery Cover | 113 |
Batteries | 113 |
320 (310) | 114 |
Product Overview | 114 |
Boring Heads | 116 |
Steel | 116 |
Alu-Line | 117 |
Insert Holders for Abrasive Materials | 118 |
Serrated Shims | 118 |
Accessories | 119 |
538 (537) Cassettes | 120 |
Product Overview | 120 |
Cassettes | 122 |
Analog | 122 |
Digital with 3ETECH+ | 123 |
Serrated Tool Bodies | 124 |
Insert Holders for Abrasive Materials | 124 |
Accessories | 125 |
B10-C (Combi-Line Rough and Finish Boring) | 127 |
Contents | 129 |
Combi-Line | 130 |
Combi-Line Product Overview | 130 |
Case Study | 131 |
Material Removal Percentages | 132 |
Tool Usage | 132 |
Boring Heads | 133 |
Insert Holders | 133 |
Accessories | 134 |
Screws | 134 |
Clamping Elements | 134 |
B10-D (Rough Machining) | 137 |
Contents | 139 |
Rough Machining Product Preview | 140 |
Case Study | 142 |
Twin Cutters | 143 |
Twin Cutters Same Level | 143 |
Twin Cutters Same Level Tangential Inserts | 148 |
Twin Cutters Height Displaced | 149 |
Twin Cutters Height Displaced Tangential Inserts | 152 |
Chamfering Tools | 153 |
Grooving Tools | 157 |
Grooving Tools for Circular Milling | 157 |
Axial Grooving Tools | 158 |
Reverse Machining Tools | 159 |
VolCut | 160 |
VolCut Insert Holders | 160 |
VolCut Technical Information | 161 |
Accessories | 162 |
Clamping Elements | 162 |
Axial Grooving Accessories | 162 |
B10-E (Intermediate Modules) | 167 |
Contents | 169 |
Intermediate Modules Product Overview | 170 |
Case Study | 171 |
NOVITECH | 172 |
Overview | 172 |
Vibration Damping Intermediate Module | 173 |
249 (248) Adapters | 174 |
Adapters | 174 |
Balanced Adapters | 174 |
Vibration Reducing Heavy Metal Adapters | 175 |
Reducers | 176 |
Balanced | 176 |
Balanced Alu-Line | 180 |
Vibration Reduction | 181 |
Extensions | 182 |
Balanced | 182 |
Balanced Alu-Line | 184 |
B10-F (Master Shanks with MVS Connection) | 189 |
Contents | 191 |
249 (248) Shanks | 192 |
Carbide Master Shanks | 193 |
HSK Master Shanks (DIN 69893) | 194 |
Imperial | 194 |
Metric | 195 |
Polygon Shaft Master Shanks (PSC) (ISO 26623-1) | 196 |
CAT Master Shanks | 197 |
Imperial Threads | 197 |
Dual Contact CAT Master Shanks | 197 |
CAT Master Shanks | 198 |
Metric Threads | 199 |
CAT Master Shanks | 199 |
SK Master Shanks (DIN 69871-AD / B -D) | 200 |
Dual Contact SK Master Shanks | 200 |
SK Master Shanks | 201 |
BT Master Shanks (JIS B 6339) | 202 |
Dual Contact BT Master Shanks | 202 |
BT Master Shanks | 203 |
NMTB Master Shanks | 204 |
Imperial Straight Master Shanks | 205 |
DIN 2080 Master Shanks | 206 |
DIN 1806 Morse Taper Master Shanks | 207 |
R8 Master Shanks | 207 |
Accessories | 208 |
Coolant Adapter Sets | 208 |
Service Keys | 208 |
ISO 15488 (DIN 6499-B) Collet Chuck Accessories | 208 |
Mounting Fixtures | 210 |
B10-G (Large Diameter Boring) | 213 |
Contents | 215 |
Large Diameter Boring Product Overview | 216 |
Serrated Slides | 218 |
Alu-Line Basic D 40 | 218 |
Alu-Line Basic D 60 | 219 |
Alu-Line Eco D 60 | 220 |
Alu-Line Flex D 60 | 221 |
Serrated Adapter with MVS Connection | 222 |
Mounting Adapter | 222 |
Inside Boring | 222 |
Outside Boring | 222 |
538 (537) Cassettes | 224 |
Analog | 224 |
Digital with 3ETECH+ | 225 |
Insert Holders for Rough Machining | 226 |
Chamfering Insert Holders | 227 |
Back-Boring Insert Holders | 227 |
OD Turning Insert Holders | 227 |
Boring Range Example | 227 |
Insert Holders for Height Adjustments and Axial Grooving | 228 |
Insert Form 103 | 228 |
Insert Form 104 | 228 |
Insert Form 05 | 228 |
Insert Holders for Axial Grooving | 228 |
MVS Holding Arbors | 229 |
Master Shanks D 40 / D 60 | 230 |
HSK-A (DIN 69 893) Shanks | 230 |
CAT 40 / 50 Shanks with Imperial Threads | 231 |
CAT 50 Shank with Metric Threads | 231 |
SK (DIN 69 871-AD/B) | 232 |
BT / JIS B 6339 Shanks | 232 |
NMTB Shanks | 233 |
DIN 2080 Shanks | 233 |
Accessories | 234 |
538 (537) | 234 |
538 (537) Clamping Pieces | 234 |
Counterweights | 234 |
Insert Holders for Abrasive Materials | 234 |
3ETECH+ | 235 |
Serrated Slide Basic D 40 | 236 |
Serrated Slide Basic D 60 | 237 |
Serrated Slide Eco D 60 | 238 |
Serrated Slide Flex D 60 | 239 |
B10-H (Inserts) | 241 |
Contents | 243 |
Nomenclature | 244 |
Wohlhaupter | 244 |
ISO | 245 |
Insert Grades | 246 |
Uncoated Carbides | 246 |
Coated Carbides | 247 |
Uncoated Cermet | 249 |
Coated Cermet | 249 |
Uncoated Cubic Boron Nitride | 250 |
Coated Cubic Boron Nitride | 250 |
Polycrystalline Diamond | 251 |
Ceramic Cutting Material | 251 |
Insert Geometries | 252 |
Cermet | Carbide | 252 |
Tangential | 254 |
Ceramic | 254 |
PCD | 255 |
CBN | 255 |
Insert Forms | 256 |
Form 211 | 256 |
Cermet | Carbide | 256 |
CBN | PCD | 257 |
Form 20 | 258 |
Cermet | Carbide | 258 |
CBN | PCD | 259 |
Forms 161, 163 | 260 |
Form 47 | 261 |
Forms 101, 103, 104, 105 | 262 |
Cermet | Carbide | 262 |
Forms 101, 103, 104 | 266 |
Ceramic | CBN | PCD | 266 |
Form 37, 39 | 268 |
Cermet | Carbide | 268 |
CBN | PCD | 269 |
Forms 112, 113, 114 | 270 |
Forms 04, 05 | 271 |
Forms 89, 90, 91 | 272 |
Form 304 | 274 |
Blank | 274 |
Axial Grooving O-Rings for Single Cutter Tools | 275 |
Axial Grooving O-Rings for Twin Cutter Tools | 276 |
Form 325 | 277 |
Insert Accessories | 278 |
Countersunk Screws | 278 |
Torque Drivers | 278 |
Technical Information | 280 |
Surface Finish | 280 |
General Formulas | 280 |
Wiper Geometries | 281 |
Recommended Cutting Data | 282 |
Imperial (inch) | 282 |
Rough Machining | 282 |
Finish Machining | 284 |
Metric (mm) | 286 |
Rough Machining | 286 |
Finish Machining | 288 |
Boring Insert Wear Patterns | 290 |
B10-I (Modular Tool Holders) | 293 |
Contents | 295 |
Adapter Side Lock for Cylindrical Shanks | 296 |
Drill Chucks | 297 |
Collet Chucks | 298 |
Milling Machine Arbors | 299 |
Holding Arbors for Milling Cutters | 300 |
Clamping & Tapping Chucks | 301 |
Boring Bar Blanks | 302 |
Accessories for Adapter Sleeves | 303 |
Thread Pin | 303 |
Ball Pressure Screw | 303 |
Adapter Sleeves | 304 |
Micro Clamping Chucks | 305 |
Accessories for Drill Chucks | 306 |
Collet Chucks for Erickson System | 307 |
Accessories for Collet Chucks | 308 |
Sealing Disks for Collet Chucks | 325 |
Accessories for Milling Machine Arbors | 329 |
Reducing Sleeves for Hydraulic Clamping Chucks | 330 |
Quick Change Adapters | 331 |
Service Keys | 335 |
B10-J (UPA Versatile Boring Heads) | 337 |
Contents | 339 |
UPA Product Overview | 340 |
FACING and BORING Application Examples | 341 |
UPA 3 | 342 |
Boring Heads | 342 |
Boring Bars | 342 |
Accessories | 342 |
Reducing Sleeves | 343 |
Boring Bar Holders | 343 |
Square Turning Bit | 343 |
Master Shanks | 344 |
CAT | 344 |
SK (DIN 69871) | 344 |
DIN 2080 | 344 |
R-8 | 345 |
NMTB | 345 |
Morse Taper | 345 |
Norm Taper | 345 |
UPA 4 | 346 |
Boring Heads | 346 |
Boring Bars | 346 |
Accessories | 347 |
Reducing Sleeves | 347 |
Boring Bar Holders | 347 |
Square Turning Bit | 347 |
Master Shanks | 350 |
CAT | 350 |
SK (DIN 69871) | 350 |
DIN 2080 | 350 |
NMTB | 351 |
Morse Taper | 351 |
Norm Taper | 351 |
UPA 5-S 6 | 348 |
Boring Heads | 348 |
Boring Bars | 348 |
Accessories | 349 |
Reducing Sleeves | 349 |
Boring Bar Holders | 349 |
Master Shanks | 350 |
CAT | 350 |
SK (DIN 69871) | 350 |
DIN 2080 | 350 |
NMTB | 351 |
Morse Taper | 351 |
Norm Taper | 351 |
Technical Information | 352 |
Chip Production Values | 353 |
Boring Head Diagram | 354 |
UPA 3 | 354 |
UPA 4 / 5-S 6 | 355 |
B10-K (Special Boring Solutions) | 357 |
Contents | 359 |
ES-Bore Fine Boring Lay Down Cartridge | 360 |
EK Groover | 361 |
Lay Down Cartridge | 361 |
Anti-Vibration | 362 |
Multistep Boring Tool | 362 |
OD Turning | 363 |
Padded Line Boring Tool | 363 |
Multistep Boring Tool | 364 |
Line Boring Tool | 364 |
DigiBore Special Boring Tools | 365 |
DIGIBORE WITH 249 (248) | 365 |
OD turn and OD chamfer insert holder | 365 |
Combi-Line Special Boring Tool | 366 |
Online Tools | 367 |
B10-L (Lay Down Cartridges) | 369 |
Contents | 371 |
ES-Bore Lay Down Cartridges | 372 |
Digital 3ETECH+ | 372 |
Analog | 373 |
ES-Bore Mounting Dimensions | 374 |
Accessories | 375 |
Screws | 375 |
Service Keys | 375 |
3ETECH+ | 375 |
Compact Lay Down Cartridges | 376 |
Insert Forms 101, 103, 104 and 105 | 376 |
Insert Form 112 | 377 |
Tangential Compact Lay Down Cartridges | 378 |
Insert Forms 04 and 05 | 378 |
Mounting Dimensions | 379 |
Accessories | 380 |
B10-M (Accessories / Technical Information) | 383 |
Contents | 385 |
Threaded Taper Pins for MVS Connections | 386 |
Clamping Pieces for MVS Connection 100 - 56 | 388 |
Clamping Pieces for D 60 / D 40 Connections | 388 |
Heavy Metal Balancing Screws | 389 |
Torque Drivers | 390 |
Wrenches | 390 |
Torque Driver Set | 391 |
25 Piece Wrench Set | 391 |
Technical Information | 392 |
Guidelines for Not Exceeding Recommended Length-to-Diameter Ratio | 392 |
Calculating Tool Assembly Weight | 395 |
Recommended Cutting Data | 396 |
Imperial (inch) | 396 |
Rough Machining | 396 |
Finish Machining | 398 |
Metric (mm) | 400 |
Rough Machining | 400 |
Finish Machining | 402 |
Index | 405 |
0 | 405 |
1 | 407 |
2 | 409 |
3 | 412 |
4 | 413 |
5 | 414 |
F | 415 |
K | 417 |
O | 417 |
Online Tools | 418 |
Customer Support | 420 |
Guaranteed Test/Demo Application Form | 424 |
Warranty Information | 425 |