CAT-SET

Coolant RecommendaƟons | Metric (mm) DRILLING | T-A® Replaceable Insert Drilling System

T-A | HIGH-SPEED STEEL

Flow Rate BAR Y/Z Series 0 Series 1 Series 2 Series 3 Series 4 Series 5 - 8 Series 9.50 mm - 12.97 mm 12.98 mm - 17.67 mm 17.53 mm - 24.40 mm 24.41 mm - 35.06 mm 34.37 mm - 47.82 mm 46.99 mm - 65.30 mm 62.38 mm - 114.48 mm 5 - 6 LPM 9.5 - 9.8 10.6 - 11.4 16.7 - 19.7 26.5 - 30.3 45.4 - 53.0 114 - 125 144 - 167 3 - 5 LPM 9.1 - 9.5 9.1 - 9.8 14.0 - 15.9 22.7 - 26.5 41.6 - 45.4 98 - 114 125 - 144 3 - 5 LPM 8.7 - 9.1 8.7 - 9.8 13.6 - 15.5 18.9 - 22.7 37.9 - 45.4 98 - 114 125 - 144 3 LPM 8.7 - 9.1 8.3 - 9.1 13.2 - 14.8 18.9 - 22.7 31.9 - 41.6 98 - 106 114 - 125 2 LPM 8.7 - 9.1 7.9 - 8.3 11.0 - 11.7 15.1 - 18.9 26.5 - 30.3 79 - 87 87 - 98 3 LPM 8.7 - 9.1 9.1 - 9.8 13.2 - 14.8 18.9 - 22.7 34.1 - 37.9 87 - 98 114 - 125 2 LPM 8.7 - 9.1 7.9 - 8.3 11.0 - 11.7 15.1 - 18.9 26.5 - 30.3 79 - 87 87 - 98 12 - 13 7 - 8 7 - 10 6 - 8 5 - 7 4 BAR 11 - 12 5 - 6 5 - 7 4 - 6 4 - 5 2 - 3 BAR 11 5 - 6 5 - 6 4 - 5 3 - 5 2 - 3 BAR 11 5 5 - 6 3 - 5 3 - 4 2 BAR 10 - 11 4 3 2 2 1 - 2 BAR 11 5 - 6 5 - 6 3 - 4 3 2 BAR 10 - 11 4 3 2 2 1 - 2

Pressure or

ISO Material

Free-Machining Steel 1118, 1215, 12L14, etc. Low-Carbon Steel 1010, 1020, 1025, 1522, etc. Medium-Carbon Steel 1030, 1040, 1050, 1527, etc. Alloy Steel 4140, 5140, 8640, etc. High-Strength Alloy 4340, 4330V, 300M, etc. Structural Steel A36, A285, A516, etc. Tool Steel H-13, H-21, A-4, S-3, etc. Stainless Steel 400 Series 416, 420, etc. Stainless Steel 300 Series 304, 316, 17-4PH, etc. Super Duplex Stainless Steel

P

A30

BAR

11.8

5.9 9.8 5.9 9.8 5.9 9.8 4.5 8.7 4.5 8.7

5.2 14 5.2 14 5.2 14 4.2

3.8 23 3.8 23 3.8 23 2.8 19 2.8 19

3.5 38 3.5 38 3.5 38 2.4 34 2.4 34 8.6 61 8.6 61 6.9 53 2.4 34 6.9 53

2

3.1 117 3.1 117 3.1 117 2.4 106 2.4 106 5.5 159 5.5 159 6.2 167 2.4 106 6.2 167

LPM 9.5

98

BAR

11.8

2

M

LPM 9.5

98

BAR

11.8

2

LPM 9.5

98

SG / Nodular Cast Iron

BAR

11

2

LPM 9.1

12.5 4.2 12.5 15.8

98

K

Grey / White Iron

BAR

11

2

LPM 9.1

98

Cast Aluminum

BAR

14.5

12.4

11 34 11 34

3.5 125 3.5 125 3.5 125 98 3.5 125 2

LPM 10

14

23

Wrought Aluminum

BAR

14.5

12.4 14 8.3 4.5 8.7 8.3 11.4 11.4 4 - 5

15.8

LPM 10

23

Aluminum Bronze

BAR

12.8

9.65 19.7 4.2 12.5 9.65 19.7 3 - 4

7.95 30.3

N

LPM 9.6

Brass

BAR

11

2.8 19

LPM 9.1

Copper

BAR

12.8

7.95 30.3

LPM 9.6

High-Temp Alloy Hastelloy® B, Inconel® 600, etc.

BAR

10 - 11

2

2

2

3

LPM 8.7 - 9.1 8.3 - 8.7 11.7 - 12.1 15.1 - 18.9 26.5 - 30.3 87 - 98

125

Titanium Alloy

BAR

10 - 11

4 - 5

3 - 4

2

2

2

3

S

LPM 8.7 - 9.1 8.3 - 8.7 11.7 - 12.1 15.1 - 18.9 26.5 - 30.3 87 - 98

125

Aerospace Alloy S82

BAR

10 - 11

4 - 5

3 - 4

2

2

2

3

LPM 8.7 - 9.1 8.3 - 8.7 11.7 - 12.1 15.1 - 18.9 26.5 - 30.3 87 - 98

125

Wear Plate Hardox®, AR400, T-1, etc.

BAR

10.7

4.2 8.3 4.2 8.3

3.5 11.7 3.5 11.7

2

2

1.7 87 1.7 87

2

LPM 9.1

19

30

98

H

Hardened Steel

BAR

10.7

2

2

2

LPM 9.1

19

30

98

Contact our ApplicaƟon Engineering department for assistance when machining these materials.

Deep Hole Drilling Coolant Adjustment

Recommended Coolant Example If the recommended pressure and flow is 12 bar and 22 LPM for a standard length holder, then the adjusted pressure and flow for a 3XL holder would be 36 bar and 66 LPM. 12 • 3 = 36 bar 22 • 3 = 66 LPM

Holder Length

Long Plus

Extended Long

XL 3XL

Pressure and Flow

1.3

1.5

2

2

3

IMPORTANT: The coolant pressure and flow rate recommendaƟons above represent a good approximaƟon to obtain opƟmum tool life and chip evacuaƟon at Allied Machine recommended speeds and feeds. If lower coolant capabiliƟes exist in a drilling applicaƟon, the T-A® drilling system will sƟll funcƟon at reduced penetraƟon rates. Contact our ApplicaƟon Engineering department for a more specific recommendaƟon of coolant requirements and/or speeds and feeds. Tool failure can cause serious injury. To prevent: - When using holders without support bushing, use a short T-A holder to establish an iniƟal hole that is a minimum of 2 diameters deep. - Do not rotate tool holders more than 50 RPM unless it is engaged with the workpiece or fixture. Visit www.alliedmachine.com/DeepHoleGuidelines for the most up-to-date informaƟon and procedures. Factory technical assistance is available for your specific applicaƟons through our ApplicaƟon Engineering department : appeng@alliedmachine.com . WARNING

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