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Product Nomenclature Technical Guide

Technical Guide

Product Nomenclature

Reaming

Burnishing

Boring

Threading

Drilling

Specials

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It’s so much easier when you make BETTER CHIPS Allied Machine specializes in developing innovative solutions designed to pulverize material. Our tools achieve the chip formation and chip evacuation you need to increase your production.

Allied Machine & Engineering Co. Europe Ltd. is registered to ISO 9001:2015 by bsi.

Allied Machine & Engineering is registered to ISO 9001:2015 by DQS

Wohlhaupter GmbH is registered to ISO 9001:2015 by QUACERT

Our Commitment to YOU

Manufacturing is the DNA of success everywhere in the world. When you’re manufacturing, you’re building, creating, and developing something that physically didn’t exist before. At Allied Machine, our core purpose is to provide practical and dependable solutions to improve your manufacturing processes. We know you face challenges and difficulties every day, so we’re here to simplify your holemaking processes and improve your production. However, many factors must be incorporated to truly improve production. Some of those factors include increasing penetration rates while also improving chip formation and evacuation, reducing scrap rates by producing better parts, reducing setup times, and increasing tool life to get the most from your investment. Not only does our tooling achieve these results, but our customer service is also an extension of our tooling advantages. Our Application Engineers and Field Sales Engineers are available to assist with any problems you encounter. Don’t hesitate to put their skills and knowledge to the test. They won’t disappoint. This is our commitment to manufacturing, and it’s our promise to you.

North America

Europe

Asia

Allied Machine 120 Deeds Drive Dover, OH 44622 United States

Allied Machine

Allied Machine Europe 93 Vantage Point Pensnett Estate Kingswinford West Midlands DY6 7FR, United Kingdom Wohlhaupter® GmbH Maybachstrasse 4 Postfach 1264 72636 Frickenhausen Germany

Wohlhaupter® India

485 West 3rd Street Dover, OH 44622 United States

B-23, 3rd Floor B Block Community Centre Janakpuri, New Delhi - 110058 India

ThreadMills USA ™

Superion®

4185 Crosstowne Ct #B Evans, GA 30809 United States

1285 S Patton St. Xenia, OH 45385 United States

Allied Machine & Engineering is a worldwide leader in holemaking and finishing solutions. We are committed to providing practical and dependable solutions to our customers through innovative designs and superior customer and technical support. We continue to expand our product offering in order to provide new and different solutions. With Field Sales Engineers located around the world, we position ourselves to provide technical support on site, right at your spindle.

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Nomenclature Technical Guide Contents Drilling Product SelecƟon Guide ...................................... 3-4 Replaceable Insert Drilling GEN3SYS®XTandXTPro............................................... 5-6 T-APro®DrillingSystem................................................ 7-8 T-A®DrillingSystem.................................................. 9-12 HighPerformance&Universal........................................ 13-14 Large Diameter / Deep Hole Drilling APX™Drill......................................................... 15-16 Indexable Carbide Insert Drilling 4TEX®Drill.............................................................17 RevoluƟon Drill® .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18 OpeningDrill®..........................................................18 Industry SoluƟons T-A®StructuralSteelDrill.................................................19 GEN3SYS®XTProStructuralSteelDrill......................................20 AccuPort432®.........................................................21 BT-ADrill..............................................................22 Reaming ALVAN®ReamerOverview................................................23 ALVAN®Reamers: MonoblocStyle.........................................24 ALVAN®Reamers: ReplaceableHead................................... 25-26 ALVAN® Reamers: Cuƫng Ring .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27 Burnishing S.C.A.M.I.®RollerBurnishers..............................................28 Threading SolidCarbide...........................................................29 Indexable..............................................................30 Accessories T-A®RotaryCoolantAdapter..............................................31 T-A®ChamferRing......................................................31 4TEX®EccentricSleeves..................................................32 Threaded Lathe Sleeve/ Hydraulic Reducing Sleeves . . . . . . . . . . . . . . . . . . . . . . . . . . 32 HydraulicToolHolders...................................................32 Notes ............................................................... 33-34 Guaranteed Test/Demo ApplicaƟon From ...............................35 Warranty InformaƟon ...................................................36

CATALOG Master Product

ALLIED MACHINE & ENGINEERING | NOMENCLATURE

Product SelecƟon Guide | Drilling

Diameter Range (inch / mm)

0 - 0.5

0.5 - 1 - 12.7 - 25.4

1 - 1.5 - 25.4 - 38.1

1.5 - 2 - 38.1 - 50.8

2 - 2.5 - 50.8 - 63.5

2.5 - 3 - 63.5 - 76.2

3 - 3.5 - 76.2 - 88.9

3.5 - 4 - 88.9 - 101.6

4 - 4.5 - 101.6 - 114.3

4.5 - 5 - 114.3 - 127

5 - 5.5 - 127 - 139.7

5.5 - 6 + - 139.7 - 152.4 +

Product

0 - 12.7

GEN3SYS® XT Pro

0.4331" - 1.3780" (11.00 mm - 35.00 mm )

GEN3SYS® XT

0.4331" - 1.3780" (11.00 mm - 35.00 mm )

T-A Pro®

0.3739" - 1.8820" (9.50 mm - 47.80 mm)

GEN2 T-A®

0.3739" - 4.5070" (9.50 mm - 114.48 mm)

T-A®

0.3739" - 4.5070" (9.50 mm - 114.48 mm)

High Performance

0.9688" - 5.0000" (24.60 mm - 127.00 mm)

Universal

0.9688" - 8.5000" (24.60 mm - 215.90 mm)

APX™ Drill

1.2992" - 4.0000" (33.00 mm - 101.60 mm)

4TEX® Drill

0.4720" - 1.8500" (12.00 mm - 47.00 mm)

RevoluƟon Drill®

1.8750" - 4.0000" (47.60 mm - 101.60 mm)

Opening Drill®

2.0000" - 5.6200" (50.80 mm - 142.80 mm)

Structural Steel: GEN3SYS® XT Pro

0.4331" - 1.3780" (11.00 mm - 35.00 mm)

Structural Steel: T-A®

0.5110" - 1.8820" (12.98 mm - 47.80 mm)

AccuPort 432®

0.3860" - 2.4210" (9.80 mm - 61.50 mm)

BT-A Drill

0.5100" - 1.8829" (12.95 mm - 47.82 mm)

Any product line with a black arrow indicates that larger non-standard diameters can be ordered by contacƟng ApplicaƟon Engineering:

1.330.343.4283 ext. 7611

1.800.321.5537 (toll free United States and Canada)

appeng@alliedmachine.com

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ALLIED MACHINE & ENGINEERING | NOMENCLATURE

Machining ApplicaƟon

Material

Length-to-Diameter RaƟo

General Purpose

High PenetraƟon

Deep Hole

Large Diameter

Industry Specific

Catalog SecƟon

P S M H K N

3xD, 5xD, 7xD, 10xD, 12xD

A20

Stub, 3xD, 5xD, 7xD

A20

Stub, 3xD, 5xD, 7xD, 10xD, 12xD, 15xD

A25

1xD to 28xD

A30

1xD to 28xD

A30

A40

3xD, 5xD, 8xD, 10xD

A50

2xD, 3xD, 4xD

A55

1xD, 2.2xD, 2.5xD, 3.5xD, 4.5xD,

A60

A70

1.5xD, 3xD, 5xD, 7xD

A91

2xD, 4xD, 5xD, 6xD

A91

A92

A93

Best

BeƩer

Good

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ALLIED MACHINE & ENGINEERING | NOMENCLATURE

GEN3SYS® XT and XT Pro

PRODUCT NOMENCLATURE GEN3SYS XT Pro Drill Inserts XT P 11 - 11.00 ISO Material Series Diameter (mm) P = Steel 11 16 24 For complete K = Cast iron 12 17 26

GEN3SYS XT Drill Inserts 7 C2

12 P - .484

Material

Series

CoaƟng

Diameter

Geometry

C1 = C1 (K35) 11 16 24 P =

0017 = FracƟonal (in) Blank = Standard

AM300®

C2 = C2 (K20) 12 17 26

.515 = Decimal (in) 13 = Metric (mm)

CI = Cast iron LR = Low rake

list of ranges by series, see table below.

N = Nonferrous

13 18 29 14 20 32 15 22

13 18 29 14 20 32

M = Stainless steel*

AS = Stainless steel

15 22

*Available in 12-32 series only.

GEN3SYS XT and XT Pro Drill Holders HXT 03 2

Holder

Drill Length

Series

Flute

Shank Diameter

Shank Style

6 = XT standard HXT = XT Pro

11 22 S = Straight 12 24 H = Helical

Imperial (in) Metric (mm) 063 = 0.625" 16 = 16 mm 075 = 0.750" 20 = 20 mm 100 = 1.000" 25 = 25 mm 125 = 1.250" 32 = 32 mm 150 = 1.500" 40 = 40 mm

F M = Flanged (with flat)

01 = Stub

(XT standard only.)

FM = Flanged metric (with flat)

03 = 3xD 05 = 5xD 07 = 7xD

13 26 C45 = Drill/Chamfer*

CM = Cylindrical (no flat)

14 29 15 32

CM = Cylindrical metric (no flat)

(Both helical and drill/chamfer opƟons

available for XT standard only.) *Drill/chamfer is available in stub length only.

16 17 18 20

10 = 10xD

(XT Pro only.)

12 = 12xD

(11-26 series - XT Pro only.)

SERIES DETAILS

Series

11 Series

12 Series

13 Series

14 Series

15 Series

16 Series

17 Series

Insert Ø inch 0.4331 - 0.4723 0.4724 - 0.5117 0.5118 - 0.5511 0.5512 - 0.5905 0.5906 - 0.6298 0.6299 - 0.6692 0.6693 - 0.7086 mm 11.00 - 11.99 12.00 - 12.99 13.00 - 13.99 14.00 - 14.99 15.00 - 15.99 16.00 - 16.99 17.00 - 17.99 Holder

inch

0.625

0.750

mm 16.00

20.00

Shank Ø Series

18 Series

20 Series

22 Series

24 Series

26 Series

29 Series

32 Series

Insert Ø inch 0.7087 - 0.7873 0.7874 - 0.8660 0.8661 - 0.9448 0.9449 - 1.0235 1.0236 - 1.1416 1.1417 - 1.2597 1.2598 - 1.3780 mm 18.00 - 19.99 20.00 - 21.99 22.00 - 23.99 24.00 - 25.99 26.00 - 28.99 29.00 - 31.99 32.00 - 35.00 Holder

inch

1.000

1.250

1.500

XT: 40.00 XT Pro: 32.00

mm 25.00

25.00

32.00

Shank Ø

Refer to Speed and Feed charts for recommended adjustments to speeds and feeds. Refer to page A20: 86 for deep hole drilling guidelines in the Allied Master Product Catalog. Visit www.alliedmachine.com/DeepHoleGuidelines for the most up-to-date informaƟon and procedures. Factory technical assistance is available for your specific applicaƟons through our ApplicaƟon Engineering Team. WARNING

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ALLIED MACHINE & ENGINEERING | NOMENCLATURE

GEN3SYS® XT and XT Pro XT PRO INSERT GEOMETRIES

XT INSERT GEOMETRIES

STEELS • Designed to provide increased penetration rates and tool life in steel applications. • Superior geometry and edge provides excellent chip control. • Allied’s multilayer AM420 coating increases heat resistance and improves tool life. CAST IRONS • Uniquely designed for cast/nodular iron applications. • Geometry includes a corner radius for improved hole finish and heat dispersion. • Allied’s multilayer AM440 coating provides increased abrasion resistance and tool life. NONFERROUS • Designed for applications in aluminum, brass, and copper. • The geometry yields excellent chip control in these softer materials. • TiN coating gives the versatility to run in a variety of materials while reducing buildup. STAINLESS STEEL • Designed for stainless steels and other hard to-machine materials in the ISO M group. • Geometry optimized for improved chip formation while drilling at high penetration rates. • Allied’s AM460 coating provides industry leading tool life in stainless steels.

STANDARD • Designed with corner and cutting edge enhancements to deliver more reliability, durability, and productivity. • Increases penetration rates and tool life. • Available in C1 or C2 carbide.

CAST IRON • Increases durability and tool life in ductile, nodular, and grey cast irons. • Available in C2 carbide.

LOW RAKE • The toughest XT geometry available. • Designed for harder steels and less than ideal machining applications. • Available in C1 or C2 carbide.

STAINLESS STEEL • Designed with a specific geometry to provide unmatched chip control and tool life in austenitic and PH stainless steels, as well as high temperature alloys such as Inconel®, Hastelloy®, and titanium alloys. • Available in C2 carbide.

Available in 12- 32 series only

HOLDER COMPARISON

Recommended for Increased ProducƟvity Straight Flute

Drill/Chamfer OpƟon

XT Pro Insert ConnecƟvity

XT Insert ConnecƟvity

Helical Flute

Max LxD

LxD

12xD

XT Pro Holders

7xD

GEN3SYS Holders

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ALLIED MACHINE & ENGINEERING | NOMENCLATURE

T-A Pro® Drilling System PRODUCT NOMENCLATURE T-A Pro Drill Inserts TA P 0 - 15.00 ISO Material / Geometry Series Diameter (mm) P = Steel Y

K = Cast iron

Z 0 1 2 3

For complete list of ranges by series, see table below.

N = Nonferrous

M = Stainless steel* X = High-speed steel

*Available in Z -3 series only.

T-A Pro Drill Holders HTA 0

Series

Body Diameter

Drill Length

Shank Diameter

Shank Style

Y Z 0 1 2 3

A B C D

01 = Stub 03 = 3xD 05 = 5xD 07 = 7xD 10 = 10xD 12 = 12xD 15 = 15xD

Imperial (inch)

Metric (mm)

F = Flanged with flat

075 = 0.750" 100 = 1.000" 125 = 1.250" 150 = 1.500"

20 = 20 mm 25 = 25 mm 32 = 32 mm 40 = 40 mm

FM = Flanged metric with flat

C = Cylindrical (no flat)

CM = Cylindrical metric (no flat)

SERIES & BODY DIAMETERS

Series

Y Series

Z Series

0 Series

1 Series

2 Series

3 Series

Insert

inch 0.3739 - 0.4368

0.4369 - 0.4998

0.4999 - 0.6946

0.6947 - 0.9596

0.9597 - 1.3797

1.3798 - 1.8820

mm 9.50 - 11.09

11.10 - 12.69

12.70 - 17.64

17.65 - 24.37

24.38 - 35.04

35.05 - 47.80

Insert Ø Holder

A Body 0.3739" (9.50 mm) 0.4369" (11.10 mm) 0.4999" (12.70 mm) 0.6947" (17.65 mm) 0.9597" (24.38 mm) 1.3798" (35.05 mm) B Body 0.4062" (10.32 mm) 0.4802" (12.20 mm) 0.5510" (14.00 mm) 0.7499" (19.05 mm) 0.9999" (25.40 mm) 1.4880" (37.80 mm) C Body - - 0.5936" (15.08 mm) 0.8109" (20.60 mm) 1.1219" (28.50 mm) 1.6140" (41.00 mm) D Body - - 0.6495" (16.50 mm) 0.9014" (22.90 mm) 1.2479" (31.70 mm) 1.7479" (44.40 mm)

Insert Ø min

inch

0.750

1.000

1.250

1.500

20.00

25.00

32.00

40.00

Shank Ø

Sub series holders are recommended when running carbide inserts toward the upper end of the series drill range, as well as in tougher applicaƟons requiring more insert support and holder strength. NOTE: Only specified sub series inserts should be used with equivalent or smaller sub series holders. Sub Series Holders (A, B, C, D)

A Series Insert + A Series Holder

C Series Insert + A Series Holder

C Series Insert + C Series Holder

A Series Insert + C Series Holder

Refer to Speed and Feed charts for recommended adjustments to speeds and feeds. Refer to page A25: 58 for deep hole drilling guidelines in the Allied Master Product Catalog. Visit www.alliedmachine.com/DeepHoleGuidelines for the most up-to-date informaƟon and procedures. Factory technical assistance is available for your specific applicaƟons through our ApplicaƟon Engineering Team. WARNING

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ALLIED MACHINE & ENGINEERING | NOMENCLATURE

T-A Pro® Drilling System INSERT GEOMETRIES

STEELS • Designed to provide increased penetration rates and tool life in steel applications. • Excellent chip control with superior geometry and edge. • Increased heat resistance and improved tool life with Allied’s multilayer AM300 ® coating. CAST IRONS • Uniquely designed for cast/nodular iron applications. • Geometry that provides maximum tool life, reduced exit burr, and improved hole finish. • Increased abrasion resistance and tool life with Allied’s multilayer TiAlN coating.

ISO-specific geometries with a new point design to simplify your insert choices. INSERT DESIGN

Proprietary coolant outlet configuration provides superior cooling even in low-coolant applications. COOLANT DESIGN

NONFERROUS • Designed for applications in aluminum, brass, and copper. • Geometry that yields excellent chip control in these softer materials. • TiCN coating for versatility to run in a variety of materials while reducing buildup.

New flute design optimized to prevent chip packing from slowing you down. HOLDER DESIGN

STAINLESS STEEL • Designed for all stainless steels and heat resistant super alloy (HRSA) materials. • Optimized geometry for improved chip formation while minimizing exit burr. • Industry leading tool life in stainless and HRSA materials with Allied’s new AM460 coating.

Available in Z- 3 series only

substrate from HIGH-SPEED STEEL • Multipurpose geometry engineered for a wide range of materials. • Reliable tool life and high process repeatability in the most challenging applications. • Excellent heat resistance and high lubricity for broad scope use with Allied’s multilayer AM200 ® coating.

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ALLIED MACHINE & ENGINEERING | NOMENCLATURE

T-A® Drilling System

PRODUCT NOMENCLATURE

T-A Drill Inserts 4

H -

0115

-TC

Insert

Material

Series

CoaƟng

Diameter

Geometry

1 = T-A

3 = HSS

C1 = C1 (K35) carbide C2 = C2 (K20) carbide

Y Z 0 1 2 3

4 5 6 7 8

P = AM300® H = AM200®

0017 = FracƟonal (in) .515 = Decimal (in)

Blank = Standard -TC = Tiny Chip

4 = GEN2 T-A®

5 = Super cobalt

8 = Premium cobalt C3 = C3 (K10) carbide

A = TiAlN N = TiCN

13 = Metric (mm)

See pg. 11 for a complete list of geometries.

C5 = C5 (P40) carbide

T = TiN

T-A Drill Holders 2 30

S -

004

Drill Length

Series

Flute

Shank Designator

Shank Code

10 = Stub 20 = Short

Y0 = Y series Z0 = Z series 00 = 0 series 05 = 0.5 series 10 = 1 series 15 = 1.5 series 20 = 2 series 25 = 2.5 series 30 = 3 series 40 = 4 series 50 = 5/6 series 70 = 7/8 series

S = Straight H = Helical

Morse Taper

Imperial

Metric

I = Imperial Morse taper M = Metric Morse taper

002 = 2MT 003 = 3MT 004 = 4MT 005 = 5MT

063 = 0.625" 075 = 0.750" 100 = 1.000" 125 = 1.250" 150 = 1.500" 175 = 1.750" 200 = 2.000" 300 = 3.000"

16 = 16 mm 20 = 20 mm 25 = 25 mm 32 = 32 mm 40 = 40 mm 50 = 50 mm

30 = Intermediate

L = Lathe shank F = Flanged shank

40 = Standard

FM = Flanged metric shank

45 = Standard Plus

ER = ER collet (Y - 0)

50 = Extended

60 = Long

65 = Long Plus

70 = XL 90 = 3XL

Series Details Series

Y Series

Z Series

0 Series

1 Series

2 Series

3 Series

T-A®

inch

0.3740 - 0.4369

0.4370 - 0.5109

0.5110 - 0.6959

0.6900 - 0.9609

0.9610 - 1.3809

1.3530 - 1.8829

9.50 - 11.09

11.10 - 12.97

12.98 - 17.67

17.53 - 24.40

24.41 - 35.06

34.37 - 47.82

Insert Ø Half Series Insert Ø min

0.6094" (15.48 mm)

0.8594" (21.83 mm)

1.1875" (30.16 mm)

Series

T-A GEN2 T-A T-A GEN2 T-A T-A GEN2 T-A T-A GEN2 T-A T-A GEN2 T-A T-A GEN2 T-A

HSS SC PC

HSS Substrates

SC PC

C2 (K20) C3 (K10) C5 (P40) N2

Carbide Substrates

C1 (K35) C2 (K20)

C2 (K20) C5 (P40)

TiN TiAlN TiCN

AM200® AM300®

AM200® TiN

CoaƟngs

TiN

SC = Super Cobalt

PC = Premium Cobalt

Refer to Speed and Feed charts for recommended adjustments to speeds and feeds. Refer to page A30: 146 for deep hole drilling guidelines in the Allied Master Product Catalog. Visit www.alliedmachine.com/DeepHoleGuidelines for the most up-to-date informaƟon and procedures. Factory technical assistance is available for your specific applicaƟons through our ApplicaƟon Engineering Team. WARNING

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ALLIED MACHINE & ENGINEERING | NOMENCLATURE

T-A® Drilling System COATINGS & SUBSTRATES

CoaƟngs

AM300® • Increased heat resistance over AM200 coaƟng. • Up to 20% increased tool life over AM200 coaƟng. • Provides superior tool life at high penetraƟon rates. • Color: copper/orange.

AM200® • Increased heat resistance over TiN, TiCN, and TiALN with improved wear capabiliƟes. • Over 20% increase in tool life compared to TiAlN coaƟng. • Color: copper/bronze.

TiN • General purpose coaƟng. • Improved tool life over noncoated inserts. • Excellent choice for aluminum. • Color: gold/yellow.

TiAlN • Excellent choice for wear resistance over high surface speeds. • Excellent oxidaƟon resistance. • Maximum working temperature 800°C. • Color: violet/grey.

TiCN • Excellent choice for wear resistance over low surface speeds. • High hardness/wear resistance. • Maximum working temperature 400°C. • Color: blue/grey.

Substrate Grades

HSS (T-A / GEN2 T-A®) First choice for general purpose use. Suited for difficult machining applicaƟons with low rigidity, as well as deep hole drilling. Recommended for drilling most steels, cast irons, and aluminum alloys up to 275 BHN. Carbide C3 (K10) (T-A) Designed for drilling grey/white cast irons. The special geometry offers substanƟal increase in penetraƟon rates and provides excepƟonal edge strength and tool life.

HSS Super Cobalt (T-A / GEN2 T-A) Suited for good-to-rigid machining applicaƟons, used for drilling exoƟc and high-alloy materials, or general use when surface speed needs to be increased. For use in material hardness up to 350 BHN. Carbide C2 (K20) (T-A / GEN2 T-A) Excellent for drilling high temperature alloys, Ɵtanium alloys, cast aluminum, SG/nodular cast iron, grey/white iron, aluminum bronze, brass, copper, and certain stainless steels.

HSS Premium Cobalt (T-A / GEN2 T-A) Suited for rigid machining applicaƟons, used for drilling exoƟc and high-alloy materials, or general use when surface speed needs to be increased. For material hardness up to 400 BHN. Carbide C1 (K35) (T-A / GEN2 T-A) Excellent for drilling free-machining steels, low/medium-carbon steels, alloy steels, high-strength steels, tool steels, and hardened steels.

Carbide C5 (P40) (T-A) Excellent for drilling free-machining steel, low/medium-carbon steels, alloy steels, high-strength steels, tool steels, and hardened steels. Carbide N2 (T-A) Allied’s N2 carbide is used with CVD diamond coaƟng. This improves the insert’s hardness, durability, and performance, which extends tool life between 30 - 50x over uncoated carbide.

4 Series

5 Series

6 Series

7 Series

8 Series

1.8500 - 2.5709

2.4560 - 3.0009

3.0010 - 3.5079

3.5080 - 4.0009

4.0010 - 4.5070

46.99 - 65.30

62.38 - 76.22

76.23 - 89.09

89.10 - 101.62

101.63 - 114.48

T-A

GEN2 T-A

T-A

GEN2 T-A

T-A

GEN2 T-A

T-A

GEN2 T-A

T-A

GEN2 T-A

HSS SC

AM200® TiN

TiN

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ALLIED MACHINE & ENGINEERING | NOMENCLATURE

T-A® Drilling System

INSERT GEOMETRIES

T-A®

Standard • Offers excellent penetraƟon rates and tool life. • Smooth breakout on through holes. • Increases drill stability and chip formaƟon. • Ideally suited for low-to-high rigidity machining applicaƟons.

Tiny Chip (-TC) • Unique lip and point design for excellent chip control. • Improved capabiliƟes in long-chipping materials such as low-carbon steels and soŌ alloy steels. • Enhanced performance in lower-powered machines for beƩer chip formaƟon at lower feed rates. Special Corner PreparaƟon (-SK) • Ideal for machining cast iron materials. • Larger than a standard corner clip. • Improves heat resistance. • Standard feature on CI, HI, and HR geometries. Notch Point® (-NP) • Reduces bellmouth and leadoff. • Increases stability in deep hole applicaƟons. • Reduces thrust. • Can be used in addiƟon to other geometries like cast iron, high rake, and high impact. High Rake (-HR) • Designed for materials with hardness < 200 BHN (700 N/ mm 2 ). • Improves chip formaƟon in materials with very high elasƟcity/ducƟlity, extremely poor chip forming characterisƟcs, and low material hardness. • SK corner clip improves tool life. • Target materials: soŌ steels, steel casƟngs and forgings (not suitable for stainless steel). High Rake Notch Point® (-RN) • CombinaƟon of high rake and Notch Point geometries. • Reduces bellmouth and leadoff. • Improves chip formaƟon in materials with very high elasƟcity/ducƟlity, extremely poor chip forming characterisƟcs, and low material hardness. Cast Iron Notch Point® (-CN) • CombinaƟon of cast iron and Notch Point geometries. • Increases stability in deep hole applicaƟons. • Specifically designed for use in grey and white cast irons.

Corner Radius (-CR) • Improves exit burrs. • Excellent surface finish in most applicaƟons. • Improves heat dispersion and tool life. • Can be used in addiƟon to other geometries (as a special).

Cam Point (-CP) • Helical cam ground point.

• Improves drill stability and centering characterisƟcs. • Reduces bellmouthing when using longer holders. • Target materials: steels, cast/forged steels, cast iron. High Impact (-HI) • Designed for materials with hardness > 200 BHN (700 N/ mm 2 ). • Enhances chip formaƟon in materials with high elasƟcity/ ducƟlity and poor chip forming characterisƟcs. • SK corner clip improves tool life. • Target materials: structural/cast and forged steels (not suitable for stainless steel). High Impact Notch Point® (-IN) • CombinaƟon of high impact and Notch Point geometries. • Increases stability in deep hole applicaƟons. • Enhances chip formaƟon in materials with high elasƟcity/ ducƟlity and poor chip forming characterisƟcs. Cast Iron (-CI) • Specifically designed for use in grey and white cast irons. • ExcepƟonal edge strength. • SK2 corner preparaƟon for improved tool life. • Standard geometry on C3 (K10) carbide inserts. Aluminum (-AN) • First choice for machining aluminum. • Enhanced geometry improves chip formaƟon and hole quality. • TiN coaƟng improves heat resistance and extends tool life. 90° Spot and Chamfer (-SP) • Center cuƫng web design improves stability and strength. • Eliminates the need for a secondary chamfering operaƟon. • Available with chipbreakers (see -SW). Flat BoƩom (-FB) • Ideal for flaƩening or squaring the boƩom of preexisƟng holes with high rigidity. • Includes small 10° point on the nose of the insert. • Available without chipbreakers (see -FN).

Brass (-BR) • Improves tool life due to the specialized geometry and edge preparaƟon. • Reduces self-feed tendency.

90° Spot and Chamfer (-SW) • Center cuƫng web design improves stability and strength. • Eliminates the need for a secondary chamfering operaƟon. • With added chipbreakers. Flat BoƩom (-FN) • Ideal for flaƩening or squaring the boƩom of preexisƟng holes with high rigidity. • Includes small 10° point on the nose of the insert. • Available with chipbreakers (see -FB).

GEN2 T-A®

Standard • Offers substanƟal increases in penetraƟon rates and tool life. • Improves centering, drill stability, chip formaƟon, and lowers drill forces. • Provides smoother breakout on through hole applicaƟons.

High Efficiency (-HE) • Excellent chip formaƟon in materials with very high elasƟcity/ducƟlity and poor chip forming condiƟons. • EffecƟve in lower-powered machines. • Material example: low-carbon steel (not suitable for stainless steel).

www.alliedmachine.com | 1.330.343.4283

ALLIED MACHINE & ENGINEERING | NOMENCLATURE

T-A® Drilling System

STANDARD GEOMETRIES

-AN -BT -BR -CI

-CN -CP -CR

-FB -FN -HE -HI

-HR -IN -NC -NP -RN -SK -SP -SW -TC -WC

Y - 2 Series

3 - 4 Series

5 - 8 Series

GEN2 T-A®

Y - 2 Series

3 Series

4 Series

High-Speed Steel 5 - 8 Series

T-A®

Y - Z Series

0 - 2 Series

Carbide

3 Series If you need a geometry on your insert but it is not listed as available, please call the ApplicaƟon Engineering department to discuss quoƟng your insert as a special to include the desired geometry. AddiƟonal lead Ɵme and process fees may apply.

HOLDERS

Length Series

Stub

Short

Intermediate Standard Standard Plus

Extended

Long

Long Plus

3XL

Y - 3*

All

Y - 2^

0 - 3

0 - 2

All

Shank OpƟons

ER Collet Shank Series: Y, Z, 0

Straight Shank Series: ALL

Morse Taper Shank Series: ALL

Flanged Shank Series: ALL

* straight flute flanged shank only.

^ helical flute flanged shank only.

Half series holders are recommended when running carbide inserts toward the upper end of the series drill range, as well as in tougher applicaƟons requiring more insert support and holder strength. NOTE: Only specified half series inserts should be used with half series holders. Half Series Holders (0.5, 1.5, 2.5)

Standard Series Insert + Standard Series Holder

Half Series Insert + Standard Series Holder

Half Series Insert + Half Series Holder

Standard Series Insert + Half Series Holder

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ALLIED MACHINE & ENGINEERING | NOMENCLATURE

High Performance & Universal

PRODUCT NOMENCLATURE

High Performance Spade Drill Inserts 1 02

0406

Material

Series

CoaƟng

Diameter (by 1/32")

02 = High-speed steel

1 = A series 2 = B series 3 = C series 4 = D series

5 = E series 6 = F series 7 = G series 8 = H series

T = TiN

0406 = Inch

A = TiAlN N = TiCN

4.3593 = Decimal

Universal Spade Drill Inserts 1 02

- 0406

Insert Style

Series

Material

Diameter (by 1/32") 0406 = FracƟonal (in) 4.3593 = Decimal (in)

CoaƟng

02 = 130° Spade 04 = Flat BoƩom

1 = A series 2 = B series 3 = C series 4 = D series 5 = E series

6 = F series 7 = G series

2 = M-2 (J series only)

Blank = Uncoated

4 = High-speed steel (SPM-M4 HSS) 5 = High-speed steel (CPM-T15 HSS)*

T = TiN

12 = 90° Spot & Chamfer

8 = H1 - H2 series 9 = H3 - H9 series

A = TiAlN N = TiCN

J = J series *DisconƟnued. High Performance / Universal Spade Drill Insert Holders 2 22

8 1 -

004

ClassificaƟon Taper Shank

Series 1 = A 2 = B 3 = C 4 = D 5 = E 6 = F 7 = G

Shank Designator

Straight Shank

50 NMTB Shank

Straight Shank Taper Shank NMTB Shank

02 = Stub #125 (NC) 04 = Short #150 (NC) 06 = Short #100 (C)

14 = Short #300 (NC) 15 = Short #300 (TSC) 16 = Short #400 SR (RCA)

24 = Short #300 (NC) 26 = Short #400 (C) 28 = Standard #500 (C)

0750 = 0.750" 1000 = 1.000" 1250 = 1.250" 1500 = 1.500" 2000 = 2.000" 3000 = 3.000"

0002 = #2 MT 0050 = 50 NMTB

0003 = #3 MT 0004 = #4 MT 0005 = #5 MT 0006 = #6 MT

08 = Standard #200 (C) 18 = Standard #500 SR (RCA)

20 = Long #600 SR (RCA) 22 = XL #700 SR SR (RCA)

10 = Long #250 (C)

8 = H C = Coolant NC = No Coolant TSC = Through-Shank Coolant RCA = Rotary Coolant Adapter

SERIES DIAMETERS & AVAILABILITY

Series

H1 - H2

H3 - H9

D 1 Max D 1 Min

0.9688" 1.2500"

1.2500" 1.7500"

1.5000" 2.3750"

2.0000" 2.8750"

2.5000" 3.3750"

3.0000" 3.8750"

3.5000" 4.5000"

4.0000" 5.0000"

5.1250" 8.5000"

Series

H1 - H2

H3 - H9

High Performance 130° Spade Flat BoƩom 90° Spot & Chamfer

Universal

- standard available product. - disconƟnued item - available (subject to prior sale) at list prices unƟl stock is depleted.

Refer to Speed and Feed charts for recommended adjustments to speeds and feeds. Refer to page A40: 48 for deep hole drilling guidelines in the Allied Master Product Catalog. Visit www.alliedmachine.com/DeepHoleGuidelines for the most up-to-date informaƟon and procedures. Factory technical assistance is available for your specific applicaƟons through our ApplicaƟon Engineering Team. WARNING

www.alliedmachine.com | 1.330.343.4283

ALLIED MACHINE & ENGINEERING | NOMENCLATURE

High Performance & Universal

High Performance Inserts

A - C Series

D - H Series (adapter required)

Universal Inserts

130° CPM-M4

Flat BoƩom

90° Spot and Chamfer

HP ADAPTERS

L 20

T 1

D 1

L 18

L 21

Adapter

D 1

L 18

L 20

L 21

T 1

Series

Part No.

1024U-Adapter 1025U-Adapter 1026U-Adapter 1027U-Adapter 1028U-Adapter

1.995 2.495 2.995 3.495 3.995

1-3/4

43/64 21/32 23/32 25/32 29/32

15/16 1-3/16

3/8

E F

2-1/16

7/16

2-5/8

1-1/4

1/2 5/8

G H

3-1/16

1-13/16

3-1/2

2-1/4

11/16

HOLDER AVAILABILITY

Straight Shank Holders • Stub (#125) • Short (#150) • Short (#100) • Standard (#200) • Long (#250) Taper Shank Holders • Short (#300) • Short (#300 TSC) • Short (#400 SR) • Standard (#500 SR) • Long (#600 SR) • XL (#700 SR)

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ALLIED MACHINE & ENGINEERING | NOMENCLATURE

APX™ Drill

PRODUCT NOMENCLATURE

APX Drill Heads V 38

0116

Series

Pilot Series

EffecƟve Cuƫng

Major Diameter

33 38 44 51 57 63

70 76 83 89 95

T-A® Pilot Insert

GEN3SYS® XT Pro Pilot Insert

D = Double effecƟve S = Single effecƟve

0116 = FracƟonal (in) 1.5153 = Decimal (in)

00 = 0 series 01 = 1 series 02 = 2 series

15 = 15 series 17 = 17 series 18 = 18 series 20 = 20 series 22 = 22 series

24 = 24 series 26 = 26 series 29 = 29 series 32 = 32 series

68 = Metric (mm)

APX Drill Holders W 38

200F Shank

Series

Drill Length

Flute Style

33 38 44 51 57 63

70 76 83 89 95

03 = 3xD 05 = 5xD 08 = 8xD 10 = 10xD

H = Helical

150F = 1-1/2" flanged straight shank 200F = 2" flanged straight shank 40FM = 40 mm flanged straight shank 50FM = 50 mm flanged straight shank

(33 - 70 series)

CV40 = CAT40 integral shank CV50 = CAT50 integral shank

GEN3SYS® XT Pro / T-A Pro® Pilot Insert XT P

15.88

Pilot Style

ISO Material

Series

Diameter (mm)

XT = GEN3SYS XT Pro

P = Steel

TA = T-A Pro

K = Cast iron N = Nonferrous M = Stainless steel X = HSS (T-A Pro only)

See Pilot Series in table on next page.

See Pilot Ø in table on next page.

T-A® / GEN2 T-A® Pilot Insert 1 C1

H -

0020

-TC

Insert

Material

Series

CoaƟng

Diameter Code

Geometry

1 = T-A®

3 = HSS

C1 = C1 (K35) carbide C2 = C2 (K20) carbide

P = AM300® H = AM200®

Blank = Standard -TC = Tiny Chip

4 = GEN2 T-A®

5 = Super cobalt

See Pilot Series in table on next page.

See T-A Pilot Ø Code in table on next page.

8 = Premium cobalt C3 = C3 (K10) carbide

A = TiAlN N = TiCN T = TiN

See pg. 11 for a complete list of geometries.

C5 = C5 (P40) carbide

IC Insert

OP -

060408

PW HR

Size

Grade

Geometry

05T308 = 5/16" (7.94 mm) 060408 = 3/8" (9.53 mm) 080508 = 1/2" (12.70 mm) 090608 = 9/16" (14.29 mm)

Blank = C5 (P35)

Blank = Standard HR = High Rake

1 = C1 (K35) 2 = C2 (K25)

Refer to Speed and Feed charts for recommended adjustments to speeds and feeds. Refer to page A50: 30 for deep hole drilling guidelines in the Allied Master Product Catalog. Visit www.alliedmachine.com/DeepHoleGuidelines for the most up-to-date informaƟon and procedures. Factory technical assistance is available for your specific applicaƟons through our ApplicaƟon Engineering Team. WARNING

www.alliedmachine.com | 1.330.343.4283

ALLIED MACHINE & ENGINEERING | NOMENCLATURE

SERIES DETAILS APX™ Drill

Drill Head

Drill Body

Pilot Ø T-A Pilot Ø Code

IC Insert Size inch mm

Drill Head Ø

Pilot Series

Shanks

Wear Pad

Series

inch

T-A Pro/ T-A GEN3SYS XT Pro

Flanged Integrated

1.299 - 1.338 33.00 - 33.99 16.00 1.339 - 1.416 34.00 - 35.99 18.00 1.417 - 1.495 36.00 - 37.99 20.00 1.496 - 1.574 38.00 - 39.99 15.88 1.575 - 1.653 40.00 - 41.99 17.46 1.654 - 1.692 42.00 - 42.99 19.05 1.693 - 1.731 43.00 - 43.99 20.64 1.732 - 1.810 44.00 - 45.99 22.23 1.811 - 1.889 46.00 - 47.99 23.81 1.890 - 1.968 48.00 - 49.99 17.86 1.969 - 2.007 50.00 - 50.99 18.65 2.008 - 2.086 51.00 - 52.99 19.84 2.087 - 2.125 53.00 - 53.99 21.43 2.126 - 2.218 54.00 - 56.35 23.81 2.219 - 2.243 56.36 - 56.99 20.64 2.244 - 2.322 57.00 - 58.99 23.02 2.323 - 2.401 59.00 - 60.99 23.81 2.402 - 2.440 61.00 - 61.99 25.40 2.441 - 2.479 62.00 - 62.99 26.99 2.480 - 2.562 63.00 - 65.08 28.58 2.563 - 2.637 65.09 - 66.99 30.16 2.638 - 2.716 67.00 - 68.99 31.75 2.717 - 2.755 69.00 - 69.99 33.34

16 18 20

100F 40FM 150F 40FM 200F 50FM

CV40 CV50

No 5/16 7.94

0020 0022 0024 0026 0028 0030 .703 .734 0025 0027 0030 0026 0029 0030 0100 0102 0104 0106 0108 0110

15 17 18 20

CV40 CV50

No 3/8 9.53

3/8 9.53 150F 40FM 200F 50FM 1/2 12.70

CV40 CV50

17 18 18 20 22 20

1/2 12.70 200F 50FM

CV50

9/16 14.29

200F 50FM

No 9/16 14.29

CV50

24 26 26

200F 50FM

No 9/16 14.29

CV50

200F 50FM

2.756 - 2.991 70.00 - 75.99 30.96

0107

Yes 3/8 9.53

CV50

200F 50FM

2.992 - 3.267 76.00 - 82.99 30.96

0107

Yes 1/2 12.70

CV50

200F 50FM

3.268 - 3.503 83.00 - 88.99 34.93

0112

Yes 1/2 12.70

CV50

200F 50FM

3.504 - 3.739 89.00 - 94.99 31.75

0108

Yes 9/16 14.29

CV50

200F 50FM

3.740 - 4.000 95.00 - 101.60 34.93

0112

Yes 9/16 14.29

CV50

Insert ApplicaƟon RecommendaƟons Carbide Grade OpƟons C5 (P35)

General purpose carbide grade suitable for most applicaƟons. Toughest carbide grade. Best combinaƟon of edge strength and tool life. Higher wear-resistant carbide suitable for abrasive material applicaƟons.

C1 (K35) C2 (K25)

AddiƟonal Geometry OpƟon High Rake Superior chip control and tool life in long chipping carbon and alloy steels (<200 BHN).

www.alliedmachine.com | 1.330.343.4283

ALLIED MACHINE & ENGINEERING | NOMENCLATURE

4TEX® Drill

PRODUCT NOMENCLATURE

4TEX Drill Holders D4 03

1200

M -

075

Drill Length

Series

Diameter*

Diameter Style

Shank Diameter

Shank Style

D2 = 2xD D3 = 3xD D4 = 4xD

03 04 05 06 07

09 11 14

0750 = 0.075" 1200 = 12 mm

I = Imperial M = Metric

Imperial

Metric

F M = Imperial flanged shank FM = Metric flanged shank

075 = 0.075" 100 = 1.000" 125 = 1.250" 150 = 1.500"

20 = 20 mm 25 = 25 mm 32 = 32 mm 40 = 40 mm

*Ordering nonstocked diameters: Nonstocked diameters are available upon request. Please refer to price list for applicable process fees.

Series Details Series

3 Series

4 Series

5 Series

6 Series

7 Series

9 Series

11 Series

14 Series

CuƩer Ø inch 0.472 - 0.531 0.532 - 0.610 0.611 - 0.728 0.728 - 0.866 0.867 - 1.043 1.044 - 1.259 1.260 - 1.535 1.536 - 1.850 mm 12.00 - 13.49 13.50 - 15.49 15.50 - 18.49 18.50 - 21.99 22.00 - 26.49 26.50 - 31.99 32.00 - 38.99 39.00 - 47.00

inch

0.750

1.000

1.250

1.500

mm 20.00

20.00

25.00

32.00

40.00

Shank Ø

4T-030203C-x 4T-030203P-x

Insert Prefix 4 # of Inserts

4T-040203-x

4T-05T203-x

4T-06T204-x

4T-070305-x

4T-09T306-x

4T-11T306-x

4T-140408-x

CUTTING EDGES

Periphery Edge

Center Edge

• Each insert has two inner cuƫng edges and two outer cuƫng edges. • Economical soluƟon that increases tool life because of the rotaƟon ability of the inserts. • Available in ISO material-specific geometry/coaƟng combinaƟons.

Periphery Edge

ISO Material

Part No. Suffix

Geometry

CoaƟng

DescripƟon

A general purpose geometry that provides excellent chip formaƟon in most steels including free-machining, medium- and high-carbon steels. A P30 carbide substrate for improved toughness and AM480 coaƟng, a proprietary wear-resistant mulƟlayer PVD coaƟng to improve tool life. A higher rake geometry that provides excellent chip formaƟon in both stainless steels and high-temperature alloys. A tough M25 carbide substrate coated with AM485, a high heat-resistance proprietary mulƟlayer PVD coaƟng. A lower rake geometry to improve edge strength in both hardened tool steels and high strength alloys. With a P30 carbide substrate for improved toughness and coated with AM480, a proprietary mulƟlayer PVD coaƟng to improve resistance against tool wear. With a general purpose geometry, the K inserts can be used in grey cast irons as well as ducƟle irons. A high wear-resistant K10 carbide substrate to improve tool life and coated with AM480, a proprietary mulƟlayer PVD coaƟng to improve resistance against tool wear. A higher rake cuƫng geometry provides excellent chip formaƟon in nonferrous materials. An M15/K15 carbide substrate paired with TiCN coaƟng for improved lubricity to resist built-up material, increasing tool life and maintaining chip formaƟon.

General Rake

AM480

S M

High Rake

AM485

Low Rake

AM480

General Rake

AM480

High Rake

TiCN

www.alliedmachine.com | 1.330.343.4283

ALLIED MACHINE & ENGINEERING | NOMENCLATURE

RevoluƟon Drill® & Opening Drill® PRODUCT NOMENCLATURE

RevoluƟon Drill Holders R

Opening Drill Holders OP1 - 1S -

34 X 22 - 150L

SS1.5

Drill Style Series

Drill Length 10 = 1.0xD 22 = 2.2xD 25 = 2.5xD 35 = 3.5xD 45 = 4.5xD

Shank Style

Series

Drill Length 1S = Short

Shank Style

R = Standard

34 48 36 52 38 54 42 56 44 58

150L = 1.500 Ø straight 200L = 2.000 Ø straight 40M = 40 mm ISO 9766 50M = 50 mm ISO 9766

OP1 OP2 OP3 OP4

SS1.5 = 1.500 Ø straight BT40 = BT40 SS2.0 = 2.000 Ø straight BT50 = BT50

1L = Long

SP = Stacked Plate

40M = 40 mm straight 50M = 50 mm straight HSK63 = HSK 63A/C HSK100 = HSK 100A/C

CV40 = CAT40 CV50 = CAT50 ABS63 = ABS63 DV50 = DIN50

CV40 = CAT40 CV50 = CAT50

RevoluƟon Drill & Opening Drill Inserts OP - 05 T3

08 - 1

IC Type

Thickness

Radius

Carbide Grade Blank = C5 (P35)

Shank Style

Geometry

05 = 5/16"

T3 = 5/32"

08 = 1/32"

P = AM300® H = AM200®

A = TiAlN N = TiCN

Blank = General Purpose

1 = C1 (K35) 2 = C2 (K25)

HR = High Rake

T = TiN

U = Uncoated

SERIES DETAILS

RevoluƟon Drill

Diameter Range

Length-to-Diameter RaƟo

Shank OpƟons

Inserts per Cartridge

Series

Imperial (in) 1.875 - 2.000 2.000 - 2.200 2.200 - 2.400 2.400 - 2.600 2.600 - 2.800 2.800 - 3.000 3.000 - 3.200 3.200 - 3.400 3.400 - 3.600 3.600 - 3.800 3.800 - 4.000

Metric (mm) 47.63 - 50.80 50.80 - 55.88 55.88 - 60.96 60.96 - 66.04 66.04 - 71.12 71.12 - 76.20 76.20 - 81.28 81.28 - 86.36 86.36 - 91.44 91.44 - 96.52 96.52 - 101.60

1.0xD 2.2xD 2.5xD 3.5xD 4.5xD Straight CAT40 CAT50

34 36 38 42 44 46 48 52 54 56 58

2 2 2 2 3 3 3 3 3 4 4

Opening Drill

Diameter Range

Shank OpƟons

Straight (in)

Straight (mm) HSK63* HSK100 BT40* BT50 CAT40* CAT50 ABS63* DIN50

Inserts per Cartridge

Series

Imperial (in)

Metric (mm)

OP1 OP2 OP3 OP4

2.000 - 2.500 50.80 - 63.50 1.500 40 2.500 - 3.000 63.50 - 76.20 1.500 40 3.000 - 4.120 76.20 - 104.65 1.500 40 4.120 - 5.620 104.65 - 142.75 2.000 50

2 2 2 3

*Long length not available for OP4 series. Insert ApplicaƟon RecommendaƟons Carbide Grade OpƟons C5 (P35)

Straight Shanks Can be cut off for use in end mill holders. Cut and deburr at the score mark (circled) for improved rigidity when the body sits against the face of an end mill holder.

C1 (K35) C2 (K25)

AddiƟonal Geometry OpƟon High Rake Superior chip control and tool life in long chipping carbon and alloy steels (<200 BHN).

www.alliedmachine.com | 1.330.343.4283

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