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Product Recommended Cutting Data

Technical Guide

Recommended Cutting Data

Reaming

Burnishing

Boring

Threading

Drilling

Specials

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North America

Europe

Asia

Allied Machine 120 Deeds Drive Dover, OH 44622 United States

Allied Machine

Allied Machine Europe 93 Vantage Point Pensnett Estate Kingswinford West Midlands DY6 7FR, United Kingdom Wohlhaupter® GmbH Maybachstrasse 4 Postfach 1264 72636 Frickenhausen Germany

Wohlhaupter® India

485 West 3rd Street Dover, OH 44622 United States

B-23, 3rd Floor B Block Community Centre Janakpuri, New Delhi - 110058 India

ThreadMills USA™

Superion®

4185 Crosstowne Ct #B Evans, GA 30809 United States

1285 S Patton St. Xenia, OH 45385 United States

Allied Machine & Engineering is a worldwide leader in holemaking and finishing solutions. We are committed to providing practical and dependable solutions to our customers through innovative designs and superior customer and technical support. We continue to expand our product offering in order to provide new and different solutions. With Field Sales Engineers located around the world, we position ourselves to provide technical support on site, right at your spindle.

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Technical Guide

Recommended Cutting Data

Contents

Drilling GEN3SYS® XT and XT Pro. . . . . . . . . . . . . . . 3 - 22 T-A Pro® Drilling System . . . . . . . . . . . . . . 23 - 34 T-A® Drilling System . . . . . . . . . . . . . . 35 - 68 High Performance and Universal . . . . . . . . . . . . . . 69 - 74

APX™ Drill . . . . . . . . . . . . . . 75 - 78 4TEX® Drill . . . . . . . . . . . . . . 79 - 82 Revolution Drill® . . . . . . . . . . . . . . 83 - 86 Opening Drill® . . . . . . . . . . . . . . 87 - 92

Industry Solutions

Structural Steel . . . . . . . . . . . . . . 93 - 98 AccuPort 432® . . . . . . . . . . . . . 99 - 108

Boring Wohlhaupter® MultiBore® Tools . . . . . . . . . . . . . 109 - 116 Criterion® Boring Systems . . . . . . . . . . . . . 117 - 120

Reaming ALVAN® Reamers . . . . . . . . . . . . . 121 - 134

Burnishing S.C.A.M.I.® Roller Burnishing . . . . . . . . . . . . . 135 - 140

Threading AccuThread® and ThreadMills USA™ . . . . . . . . . . . . . 141 - 151

S E C T I O N A20 GEN3SYS® XT and XT Pro

DRILLING | GEN3SYS® XT Pro and XT High Penetration Replaceable Insert Drilling System

XTP TAP TAS HPU APX 4TX REV OPN SSD ACP BTA WHL CRT ALV BRN THM GEN3SYS® XT Pro: Recommended Drilling Data | Imperial (inch) ISO Material Hardness (BHN) Speed (SFM) P Free-Machining Steel 100 - 150 550 1118, 1215, 12L14, etc. 150 - 200 475 200 - 250 425 Low-Carbon Steel 85 - 125 520 1010, 1020, 1025, 1522, 1144, etc. 125 - 175 450 175 - 225 410 225 - 275 350 Medium-Carbon Steel 125 - 175 450 1030, 1040, 1050, 1527, 1140, 1151, etc. 175 - 225 410 225 - 275 350 275 - 325 300 Alloy Steel 125 - 175 415 4140, 5140, 8640, etc. 175 - 225 380 225 - 275 340 275 - 325 310 325 - 375 280 High-Strength Alloy 225 - 300 250 4340, 4330V, 300M, etc. 300 - 350 225 350 - 400 200 Structural Steel 100 - 150 410 A36, A285, A516, etc. 150 - 250 330 250 - 350 305 Tool Steel 150 - 200 265 H-13, H-21, A-4, 0-2, S-3, etc. 200 - 250 205 S High-Temp Alloy 140 - 220 130 Hastelloy B, Inconel 600, etc. 220 - 310 100 Titanium Alloy 140 - 220 140 220 - 310 110 Aerospace Alloy 185 - 275 165 S82 275 - 350 135 M Stainless Steel 400 Series 185 - 275 240 416, 420, etc. 275 - 350 180 Stainless Steel 300 Series 135 - 185 220 304, 316, 17-4PH, etc. 185 - 275 160 Super Duplex Stainless Steel 135 - 185 125 185 - 275 100 7xD Adjustment Example (0.80 Adjustment) Data • Adjustment Value Speed/Feed (7xD) 200 SFM • 0.80 = 160 SFM 0.008 IPR • 0.80 = 0.0064 IPR 200 SFM • 0.70 0.008 IPR • 0.70 0.011 0.010 0.008 0.011 0.010 0.009 0.007 0.010 0.009 0.008 0.007 0.010 0.009 0.008 0.006 0.006 0.008 0.006 0.005 0.010 0.008 0.007 0.006 0.005 0.006 0.005 0.005 0.004 0.004 0.003 0.006 0.005 0.004 0.003 0.003 0.002 Speed • Adjustment Value

Feed Rate (IPR) by Diameter

11 series 0.4331" - 0.4723"

12 series 0.4724" - 0.5117"

13 series 0.5118" - 0.5511"

14 series 0.5512" - 0.5905"

0.012 0.011 0.009 0.012 0.011 0.010 0.008 0.011 0.010 0.009 0.008 0.011 0.010 0.009 0.007 0.006 0.009 0.007 0.006 0.011 0.009 0.008 0.007 0.006 0.007 0.006 0.006 0.005 0.004 0.003 0.007 0.006 0.005 0.004 0.003 0.002

0.013 0.012 0.010 0.013 0.012 0.011 0.009 0.012 0.011 0.010 0.009 0.012 0.011 0.010 0.008 0.007 0.010 0.008 0.007 0.012 0.010 0.009 0.007 0.006 0.007 0.006 0.007 0.006 0.005 0.004 0.007 0.006 0.005 0.004 0.003 0.003

0.014 0.013 0.011 0.014 0.013 0.012 0.010 0.013 0.012 0.011 0.010 0.013 0.012 0.011 0.009 0.008 0.011 0.009 0.008 0.013 0.011 0.010 0.008 0.007 0.008 0.007 0.008 0.007 0.005 0.005 0.008 0.007 0.006 0.005 0.004 0.003

10xD Adjustment Example (0.70 Adjustment)

Speed/Feed (10xD)

= 140 SFM = 0.0056 IPR

IMPORTANT: The speeds and feeds listed above are a general starting point for all applications. Refer to the coolant recommendation charts for coolant requirements to run at the recommended speeds and feeds. Factory technical assistance is available through our Application Engineering department. For 7xD and 10xD holder lengths, see adjustment example above. Tool failure can cause serious injury. To prevent: - When using holders without support bushing, use a short GEN3SYS holder to establish an initial hole that is a minimum of 2 diameters deep. - Do not rotate tool holders more than 50 RPM unless it is engaged with the workpiece or fixture. Visit www.alliedmachine.com/DeepHoleGuidelines for the most up-to-date information and procedures. Factory technical assistance is available for your specific applications through our Application Engineering Team. ext: 7611 | email: appeng@alliedmachine.com WARNING

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DRILLING | GEN3SYS® XT Pro and XT High Penetration Replaceable Insert Drilling System

XTP TAP TAS HPU APX 4TX REV OPN SSD ACP BTA WHL CRT ALV BRN THM

Feed Rate (IPR) by Diameter

15 series 0.5906" - 0.6298"

16 series 0.6299" - 0.6692"

17 series 0.6693" - 0.7086"

18 series 0.7087" - 0.7873"

20 series 0.7874" - 0.8660"

22 series 0.8661" - 0.9448"

24 series 0.9449" - 1.0235"

26 series 1.0236" - 1.1416"

29 series 1.1417" - 1.2597"

32 series 1.2598" - 1.3780"

0.015 0.014 0.012 0.015 0.014 0.013 0.011 0.014 0.013 0.012 0.011 0.014 0.013 0.012 0.010 0.009 0.011 0.010 0.009 0.013 0.012 0.011 0.008 0.007 0.008 0.007 0.008 0.007 0.006 0.005 0.008 0.007 0.006 0.005 0.004 0.004

0.016 0.015 0.013 0.016 0.015 0.014 0.012 0.015 0.014 0.013 0.012 0.015 0.014 0.013 0.011 0.010 0.012 0.011 0.010 0.015 0.013 0.012 0.009 0.008 0.009 0.008 0.009 0.008 0.006 0.006 0.009 0.008 0.007 0.006 0.005 0.004

0.017 0.016 0.014 0.017 0.016 0.015 0.013 0.016 0.015 0.014 0.013 0.016 0.015 0.014 0.012 0.011 0.013 0.011 0.010 0.015 0.014 0.013 0.009 0.008 0.009 0.008 0.009 0.008 0.007 0.006 0.010 0.009 0.007 0.006 0.005 0.005

0.019 0.017 0.016 0.019 0.018 0.017 0.015 0.018 0.017 0.016 0.015 0.018 0.017 0.016 0.014 0.013 0.014 0.012 0.011 0.017 0.015 0.014 0.010 0.009 0.010 0.009 0.010 0.009 0.007 0.006 0.011 0.010 0.008 0.007 0.006 0.005

0.021 0.019 0.018 0.021 0.019 0.018 0.016 0.020 0.019 0.018 0.016 0.020 0.019 0.018 0.015 0.014 0.015 0.013 0.012 0.019 0.017 0.015 0.011 0.010 0.011 0.010 0.011 0.010 0.008 0.007 0.012 0.011 0.008 0.007 0.006 0.006

0.022 0.020 0.019 0.022 0.020 0.019 0.017 0.021 0.020 0.019 0.017 0.021 0.020 0.019 0.016 0.015 0.016 0.014 0.013 0.021 0.019 0.017 0.012 0.011 0.011 0.010 0.011 0.010 0.008 0.008 0.013 0.012 0.009 0.008 0.007 0.006

0.023 0.021 0.020 0.023 0.021 0.020 0.018 0.022 0.021 0.020 0.018 0.022 0.021 0.020 0.017 0.016 0.017 0.015 0.014 0.022 0.020 0.019 0.013 0.012 0.012 0.011 0.012 0.011 0.009 0.008 0.014 0.013 0.009 0.008 0.008 0.007

0.024 0.022 0.021 0.024 0.022 0.021 0.019 0.023 0.022 0.021 0.019 0.023 0.022 0.021 0.018 0.017 0.018 0.016 0.015 0.023 0.021 0.020 0.014 0.013 0.012 0.011 0.012 0.011 0.010 0.009 0.015 0.014 0.010 0.009 0.008 0.007

0.025 0.023 0.022 0.025 0.023 0.022 0.020 0.024 0.023 0.022 0.020 0.024 0.023 0.022 0.019 0.018 0.019 0.017 0.016 0.024 0.022 0.021 0.015 0.014 0.013 0.012 0.013 0.012 0.011 0.010 0.016 0.015 0.010 0.009 0.008 0.008

0.026 0.024 0.023 0.026 0.024 0.023 0.021 0.025 0.024 0.023 0.021 0.025 0.024 0.023 0.020 0.019 0.020 0.018 0.017 0.025 0.023 0.022 0.016 0.015 0.014 0.013 0.014 0.012 0.012 0.011 0.017 0.016 0.011 0.010 0.010 0.008

Coolant Recommendations

Stub, 3xD, 5xD

7xD

10xD

Pressure PSI

Flow Rate GPM

Pressure PSI

Flow Rate GPM

Pressure PSI

Flow Rate GPM

Series

11 12 13 14 15 16 17 18 20 22 24 26 29 32

450 450 400 400 380 380 350 350 300 300 300 300 300 300

5 5 6 7 7 8 8 9

600 600 500 500 475 475 450 450 400 400 400 400 400 400

8 8

800 800 750 750 700 700 650 650 600 600 600 600 600 600

10 10 12 12 14 15 18 18 18 20 20 20

9.5 9.5

11 12

12.5 12.5

16.5 16.5

10 11 11 12 12 12

13 14 14 16 16 16

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DRILLING | GEN3SYS® XT Pro and XT High Penetration Replaceable Insert Drilling System

XTP TAP TAS HPU APX 4TX REV OPN SSD ACP BTA WHL CRT ALV BRN THM GEN3SYS® XT Pro: Recommended Drilling Data | Imperial (inch) ISO Material Hardness (BHN) Speed (SFM) H Wear Plate 400 160 Hardox®, AR400, T-1, etc. 500 130 600 90 Hardened Steel 300 - 400 170 400 - 500 130 K SG / Nodular Cast Iron 120 - 150 550 150 - 200 520 200 - 220 465 220 - 260 405 260 - 320 365 Grey / White Iron 120 - 150 575 150 - 200 550 200 - 220 495 220 - 260 425 260 - 320 380 N Cast Aluminum 30 1150 180 860 Wrought Aluminum 30 1600 180 1150 Aluminum Bronze 100 - 200 415 200 - 250 335 Brass 100 755 Copper 60 490 7xD Adjustment Example (0.80 Adjustment) Data • Adjustment Value Speed/Feed (7xD) 200 SFM • 0.80 = 160 SFM 0.008 IPR • 0.80 = 0.0064 IPR 200 SFM • 0.70 0.008 IPR • 0.70

Feed Rate (IPR) by Diameter

11 series 0.4331" - 0.4723"

12 series 0.4724" - 0.5117"

13 series 0.5118" - 0.5511"

14 series 0.5512" - 0.5905"

0.005 0.004 0.004 0.005 0.004 0.010 0.010 0.008 0.008 0.008 0.012 0.011 0.010 0.009 0.009 0.012 0.011 0.013 0.012 0.010 0.008 0.010 0.003

0.005 0.004 0.004 0.005 0.004 0.012 0.011 0.010 0.009 0.008 0.013 0.012 0.011 0.010 0.010 0.013 0.012 0.015 0.014 0.011 0.009 0.012 0.003

0.006 0.005 0.004 0.006 0.005 0.013 0.012 0.011 0.010 0.009 0.014 0.013 0.012 0.011 0.011 0.014 0.013 0.016 0.015 0.012 0.010 0.013 0.003

0.006 0.006 0.005 0.006 0.006 0.014 0.013 0.012 0.011 0.010 0.015 0.014 0.013 0.012 0.012 0.015 0.014 0.017 0.016 0.012 0.011 0.014 0.004

10xD Adjustment Example (0.70 Adjustment)

Speed • Adjustment Value

Speed/Feed (10xD)

= 140 SFM = 0.0056 IPR

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DRILLING | GEN3SYS® XT Pro and XT High Penetration Replaceable Insert Drilling System

XTP TAP TAS HPU APX 4TX REV OPN SSD ACP BTA WHL CRT ALV BRN THM

Feed Rate (IPR) by Diameter

15 series 0.5906" - 0.6298"

16 series 0.6299" - 0.6692"

17 series 0.6693" - 0.7086"

18 series 0.7087" - 0.7873"

20 series 0.7874" - 0.8660"

22 series 0.8661" - 0.9448"

24 series 0.9449" - 1.0235"

26 series 1.0236" - 1.1416"

29 series 1.1417" - 1.2597"

32 series 1.2598" - 1.3780"

0.007 0.006 0.006 0.007 0.006 0.015 0.014 0.013 0.012 0.011 0.016 0.015 0.014 0.013 0.013 0.016 0.015 0.018 0.017 0.013 0.012 0.015 0.005

0.008 0.007 0.006 0.008 0.007 0.016 0.015 0.014 0.013 0.012 0.017 0.016 0.015 0.014 0.014 0.017 0.016 0.019 0.018 0.014 0.012 0.016 0.006

0.009 0.008 0.007 0.008 0.008 0.018 0.017 0.016 0.015 0.014 0.019 0.018 0.017 0.016 0.015 0.018 0.017 0.020 0.019 0.015 0.013 0.017 0.006

0.010 0.009 0.008 0.009 0.008 0.020 0.019 0.018 0.017 0.015 0.021 0.020 0.020 0.018 0.017 0.019 0.018 0.022 0.021 0.015 0.014 0.019 0.007

0.010 0.010 0.009 0.010 0.009 0.020 0.020 0.019 0.018 0.017 0.022 0.021 0.020 0.019 0.018 0.020 0.019 0.023 0.022 0.016 0.015 0.020 0.008

0.010 0.010 0.009 0.010 0.009 0.022 0.020 0.020 0.019 0.018 0.023 0.022 0.021 0.020 0.019 0.021 0.020 0.024 0.023 0.017 0.016 0.022 0.008

0.011 0.010 0.010 0.010 0.010 0.022 0.022 0.020 0.020 0.019 0.024 0.023 0.022 0.021 0.020 0.022 0.021 0.026 0.025 0.018 0.017 0.023 0.008

0.011 0.010 0.010 0.010 0.010 0.024 0.022 0.022 0.020 0.020 0.025 0.024 0.023 0.022 0.021 0.023 0.022 0.027 0.026 0.019 0.018 0.024 0.010

0.012 0.011 0.010 0.011 0.010 0.025 0.024 0.022 0.022 0.020 0.026 0.025 0.024 0.023 0.022 0.024 0.023 0.029 0.028 0.019 0.018 0.026 0.010

0.012 0.011 0.010 0.011 0.010 0.026 0.024 0.023 0.022 0.021 0.027 0.026 0.025 0.024 0.023 0.025 0.023 0.030 0.029 0.019 0.019 0.026 0.011

Coolant Recommendations

Stub, 3xD, 5xD

7xD

10xD

Pressure PSI

Flow Rate GPM

Pressure PSI

Flow Rate GPM

Pressure PSI

Flow Rate GPM

Series

11 12 13 14 15 16 17 18 20 22 24 26 29 32

450 450 400 400 380 380 350 350 300 300 300 300 300 300

5 5 6 7 7 8 8 9

600 600 500 500 475 475 450 450 400 400 400 400 400 400

8 8

800 800 750 750 700 700 650 650 600 600 600 600 600 600

10 10 12 12 14 15 18 18 18 20 20 20

9.5 9.5

11 12

12.5 12.5

16.5 16.5

10 11 11 12 12 12

13 14 14 16 16 16

www.alliedmachine.com | 1.330.343.4283

DRILLING | GEN3SYS® XT Pro and XT High Penetration Replaceable Insert Drilling System

XTP TAP TAS HPU APX 4TX REV OPN SSD ACP BTA WHL CRT ALV BRN THM GEN3SYS® XT: Recommended Drilling Data | Imperial (inch) ISO Material Hardness (BHN) Speed (SFM) P Free-Machining Steel 100 - 150 480 1118, 1215, 12L14, etc. 150 - 200 415 200 - 250 390 Low-Carbon Steel 85 - 125 450 1010, 1020, 1025, 1522, 1144, etc. 125 - 175 390 175 - 225 355 225 - 275 310 Medium-Carbon Steel 125 - 175 390 1030, 1040, 1050, 1527, 1140, 1151, etc. 175 - 225 355 225 - 275 310 275 - 325 265 Alloy Steel 125 - 175 375 4140, 5140, 8640, etc. 175 - 225 345 225 - 275 310 275 - 325 285 325 - 375 255 High-Strength Alloy 225 - 300 230 4340, 4330V, 300M, etc. 300 - 350 205 350 - 400 185 Structural Steel 100 - 150 355 A36, A285, A516, etc. 150 - 250 285 250 - 350 265 Tool Steel 150 - 200 255 H-13, H-21, A-4, 0-2, S-3, etc. 200 - 250 195 S High-Temp Alloy 140 - 220 120 Hastelloy B, Inconel 600, etc. 220 - 310 95 Titanium Alloy 140 - 220 140 220 - 310 110 Aerospace Alloy 185 - 275 145 S82 275 - 350 120 M Stainless Steel 400 Series 185 - 275 240 416, 420, etc. 275 - 350 185 Stainless Steel 300 Series 135 - 185 220 304, 316, 17-4PH, etc. 185 - 275 160 Super Duplex Stainless Steel 135 - 185 125 185 - 275 100 7xD Adjustment Example (0.80 Adjustment) Data • Adjustment Value Speed/Feed (7xD) 200 SFM • 0.80 = 160 SFM 0.008 IPR • 0.80 = 0.0064 IPR

Feed Rate (IPR) by Diameter

11 series 0.4331" - 0.4723"

12 series 0.4724" - 0.5117"

13 series 0.5118" - 0.5511"

14 series 0.5512" - 0.5905"

0.009 0.009 0.007 0.010 0.009 0.008 0.006 0.009 0.008 0.007 0.006 0.009 0.008 0.007 0.006 0.006 0.007 0.006 0.005 0.009 0.007 0.006 0.006 0.005 0.006 0.005 0.005 0.004 0.004 0.003 0.006 0.005 0.004 0.003 0.003 0.002

0.011 0.010 0.008 0.011 0.010 0.009 0.007 0.010 0.009 0.008 0.007 0.010 0.009 0.008 0.006 0.006 0.008 0.006 0.006 0.010 0.008 0.007 0.006 0.006 0.006 0.006 0.006 0.005 0.004 0.003 0.007 0.006 0.005 0.004 0.003 0.002

0.012 0.011 0.009 0.012 0.011 0.010 0.008 0.011 0.010 0.009 0.008 0.011 0.010 0.009 0.007 0.006 0.009 0.007 0.006 0.011 0.009 0.008 0.006 0.006 0.006 0.006 0.006 0.006 0.005 0.004 0.007 0.006 0.005 0.004 0.003 0.003

0.013 0.012 0.010 0.013 0.012 0.011 0.009 0.012 0.011 0.010 0.009 0.012 0.011 0.010 0.008 0.007 0.010 0.008 0.007 0.012 0.010 0.009 0.007 0.006 0.007 0.006 0.007 0.006 0.005 0.005 0.008 0.007 0.006 0.005 0.004 0.003

www.alliedmachine.com | 1.330.343.4283

DRILLING | GEN3SYS® XT Pro and XT High Penetration Replaceable Insert Drilling System

XTP TAP TAS HPU APX 4TX REV OPN SSD ACP BTA WHL CRT ALV BRN THM

Feed Rate (IPR) by Diameter

15 series 0.5906" - 0.6298"

16 series 0.6299" - 0.6692"

17 series 0.6693" - 0.7086"

18 series 0.7087" - 0.7873"

20 series 0.7874" - 0.8660"

22 series 0.8661" - 0.9448"

24 series 0.9449" - 1.0235"

26 series 1.0236" - 1.1416"

29 series 1.1417" - 1.2597"

32 series 1.2598" - 1.3780"

0.014 0.013 0.011 0.014 0.013 0.012 0.010 0.013 0.012 0.011 0.010 0.013 0.012 0.011 0.009 0.008 0.010 0.009 0.008 0.012 0.011 0.010 0.007 0.006 0.007 0.006 0.007 0.006 0.006 0.005 0.008 0.007 0.006 0.005 0.004 0.004

0.015 0.014 0.012 0.015 0.014 0.013 0.011 0.014 0.013 0.012 0.011 0.014 0.013 0.012 0.010 0.009 0.011 0.010 0.009 0.014 0.012 0.011 0.008 0.007 0.008 0.007 0.008 0.007 0.006 0.006 0.009 0.008 0.007 0.006 0.005 0.004

0.016 0.015 0.013 0.016 0.015 0.014 0.012 0.015 0.014 0.013 0.012 0.015 0.014 0.013 0.011 0.010 0.012 0.010 0.009 0.014 0.013 0.012 0.008 0.007 0.008 0.007 0.008 0.007 0.006 0.006 0.010 0.009 0.007 0.006 0.005 0.005

0.017 0.016 0.015 0.017 0.016 0.015 0.014 0.017 0.016 0.015 0.014 0.017 0.016 0.015 0.013 0.012 0.013 0.011 0.010 0.016 0.014 0.013 0.009 0.008 0.009 0.008 0.009 0.008 0.006 0.006 0.011 0.010 0.008 0.007 0.006 0.005

0.019 0.017 0.017 0.019 0.017 0.016 0.015 0.018 0.017 0.016 0.015 0.018 0.017 0.015 0.014 0.013 0.014 0.012 0.011 0.017 0.016 0.014 0.010 0.009 0.010 0.009 0.010 0.009 0.007 0.006 0.012 0.011 0.008 0.007 0.006 0.006

0.020 0.018 0.017 0.020 0.018 0.017 0.016 0.019 0.018 0.017 0.016 0.019 0.018 0.017 0.015 0.014 0.015 0.013 0.012 0.019 0.017 0.016 0.011 0.010 0.010 0.009 0.010 0.009 0.007 0.007 0.013 0.012 0.009 0.008 0.007 0.006

0.021 0.019 0.018 0.021 0.019 0.018 0.017 0.020 0.019 0.018 0.017 0.020 0.019 0.018 0.016 0.015 0.016 0.014 0.013 0.020 0.018 0.017 0.012 0.011 0.011 0.010 0.011 0.010 0.008 0.007 0.014 0.013 0.009 0.008 0.008 0.007

0.022 0.020 0.019 0.022 0.020 0.019 0.017 0.021 0.020 0.019 0.017 0.021 0.020 0.019 0.017 0.016 0.017 0.015 0.014 0.021 0.019 0.018 0.013 0.012 0.011 0.010 0.011 0.010 0.009 0.008 0.015 0.014 0.010 0.009 0.008 0.007

0.023 0.021 0.020 0.023 0.021 0.020 0.018 0.022 0.021 0.020 0.018 0.022 0.021 0.020 0.018 0.017 0.017 0.016 0.015 0.022 0.020 0.019 0.014 0.013 0.012 0.011 0.012 0.011 0.010 0.009 0.016 0.015 0.010 0.009 0.008 0.008

0.024 0.022 0.021 0.024 0.022 0.021 0.019 0.023 0.022 0.021 0.019 0.023 0.022 0.021 0.018 0.017 0.018 0.017 0.016 0.023 0.021 0.020 0.015 0.014 0.013 0.012 0.013 0.011 0.011 0.010 0.017 0.016 0.011 0.010 0.010 0.008

Coolant Recommendations

3xD, 5xD

7xD

10xD

Pressure PSI

Flow Rate GPM

Pressure PSI

Flow Rate GPM

Pressure PSI

Flow Rate GPM

Series

11 12 13 14 15 16 17 18 20 22 24 26 29 32

450 450 400 400 380 380 350 350 300 300 300 300 300 300

5 5 6 7 7 8 8 9

600 600 500 500 475 475 450 450 400 400 400 400 400 400

8 8

800 800 750 750 700 700 650 650 600 600 600 600 600 600

10 10 12 12 14 15 18 18 18 20 20 20

9.5 9.5

11 12

12.5 12.5

16.5 16.5

10 11 11 12 12 12

13 14 14 16 16 16

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DRILLING | GEN3SYS® XT Pro and XT High Penetration Replaceable Insert Drilling System

XTP TAP TAS HPU APX 4TX REV OPN SSD ACP BTA WHL CRT ALV BRN THM GEN3SYS® XT: Recommended Drilling Data | Imperial (inch) ISO Material Hardness (BHN) Speed (SFM) H Wear Plate 400 145 Hardox®, AR400, T-1, etc. 500 110 600 80 Hardened Steel 300 - 400 155 400 - 500 120 K SG / Nodular Cast Iron 120 - 150 480 150 - 200 450 200 - 220 400 220 - 260 350 260 - 320 320 Grey / White Iron 120 - 150 500 150 - 200 480 200 - 220 430 220 - 260 370 260 - 320 335 N Cast Aluminum 30 1000 180 750 Wrought Aluminum 30 1400 180 1000 Aluminum Bronze 100 - 200 360 200 - 250 295 Brass 100 660 Copper 60 425 7xD Adjustment Example (0.80 Adjustment) Data • Adjustment Value Speed/Feed (7xD) 200 SFM • 0.80 = 160 SFM 0.008 IPR • 0.80 = 0.0064 IPR

Feed Rate (IPR) by Diameter

11 series 0.4331" - 0.4723"

12 series 0.4724" - 0.5117"

13 series 0.5118" - 0.5511"

14 series 0.5512" - 0.5905"

0.005 0.004 0.004 0.005 0.004 0.009 0.009 0.007 0.007 0.007 0.011 0.010 0.009 0.008 0.008 0.011 0.010 0.012 0.011 0.009 0.007 0.009 0.003

0.005 0.004 0.004 0.005 0.004 0.011 0.010 0.009 0.008 0.007 0.012 0.011 0.010 0.009 0.009 0.012 0.011 0.014 0.013 0.010 0.008 0.011 0.003

0.006 0.005 0.004 0.006 0.005 0.012 0.011 0.010 0.009 0.008 0.013 0.012 0.011 0.010 0.010 0.013 0.012 0.015 0.014 0.011 0.009 0.012 0.003

0.006 0.006 0.005 0.006 0.006 0.013 0.012 0.011 0.010 0.009 0.014 0.013 0.012 0.011 0.011 0.014 0.013 0.016 0.015 0.011 0.010 0.013 0.004

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DRILLING | GEN3SYS® XT Pro and XT High Penetration Replaceable Insert Drilling System

XTP TAP TAS HPU APX 4TX REV OPN SSD ACP BTA WHL CRT ALV BRN THM

Feed Rate (IPR) by Diameter

15 series 0.5906" - 0.6298"

16 series 0.6299" - 0.6692"

17 series 0.6693" - 0.7086"

18 series 0.7087" - 0.7873"

20 series 0.7874" - 0.8660"

22 series 0.8661" - 0.9448"

24 series 0.9449" - 1.0235"

26 series 1.0236" - 1.1416"

29 series 1.1417" - 1.2597"

32 series 1.2598" - 1.3780"

0.006 0.006 0.006 0.006 0.006 0.014 0.013 0.012 0.011 0.010 0.015 0.014 0.013 0.012 0.012 0.015 0.014 0.017 0.016 0.012 0.011 0.014 0.005

0.007 0.006 0.006 0.007 0.006 0.015 0.014 0.013 0.012 0.011 0.016 0.015 0.014 0.013 0.013 0.016 0.015 0.017 0.016 0.013 0.011 0.015 0.006

0.008 0.007 0.006 0.007 0.007 0.017 0.016 0.015 0.014 0.013 0.018 0.017 0.016 0.015 0.014 0.017 0.016 0.018 0.017 0.014 0.012 0.016 0.006

0.009 0.008 0.007 0.008 0.007 0.018 0.017 0.016 0.015 0.014 0.019 0.018 0.018 0.017 0.016 0.017 0.016 0.020 0.019 0.014 0.013 0.017 0.006

0.009 0.009 0.008 0.009 0.008 0.018 0.018 0.017 0.016 0.015 0.020 0.019 0.018 0.017 0.016 0.018 0.017 0.021 0.020 0.015 0.014 0.018 0.007

0.009 0.009 0.008 0.009 0.008 0.020 0.018 0.018 0.017 0.016 0.021 0.020 0.019 0.018 0.017 0.019 0.018 0.022 0.021 0.016 0.015 0.020 0.007

0.010 0.009 0.009 0.009 0.009 0.020 0.020 0.018 0.018 0.017 0.022 0.021 0.020 0.019 0.018 0.020 0.019 0.024 0.023 0.017 0.016 0.021 0.007

0.010 0.009 0.009 0.009 0.009 0.022 0.020 0.020 0.018 0.018 0.023 0.022 0.021 0.020 0.019 0.021 0.020 0.025 0.024 0.017 0.016 0.022 0.009

0.011 0.010 0.009 0.010 0.009 0.023 0.022 0.020 0.020 0.018 0.024 0.023 0.022 0.021 0.020 0.022 0.021 0.027 0.026 0.017 0.016 0.024 0.009

0.011 0.010 0.009 0.010 0.009 0.024 0.022 0.021 0.020 0.019 0.025 0.024 0.023 0.022 0.021 0.023 0.021 0.028 0.027 0.017 0.016 0.024 0.010

Coolant Recommendations

3xD, 5xD

7xD

10xD

Pressure PSI

Flow Rate GPM

Pressure PSI

Flow Rate GPM

Pressure PSI

Flow Rate GPM

Series

11 12 13 14 15 16 17 18 20 22 24 26 29 32

450 450 400 400 380 380 350 350 300 300 300 300 300 300

5 5 6 7 7 8 8 9

600 600 500 500 475 475 450 450 400 400 400 400 400 400

8 8

800 800 750 750 700 700 650 650 600 600 600 600 600 600

10 10 12 12 14 15 18 18 18 20 20 20

9.5 9.5

11 12

12.5 12.5

16.5 16.5

10 11 11 12 12 12

13 14 14 16 16 16

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DRILLING | GEN3SYS® XT Pro and XT High Penetration Replaceable Insert Drilling System

XTP TAP TAS HPU APX 4TX REV OPN SSD ACP BTA WHL CRT ALV BRN THM GEN3SYS® XT Pro: Recommended Drilling Data | Metric (mm) ISO Material Hardness (BHN) Speed (M/mm) P Free-Machining Steel 100 - 150 168 1118, 1215, 12L14, etc. 150 - 200 145 200 - 250 130 Low-Carbon Steel 85 - 125 158 1010, 1020, 1025, 1522, 1144, etc. 125 - 175 137 175 - 225 125 225 - 275 107 Medium-Carbon Steel 125 - 175 137 1030, 1040, 1050, 1527, 1140, 1151, etc. 175 - 225 125 225 - 275 107 275 - 325 91 Alloy Steel 125 - 175 126 4140, 5140, 8640, etc. 175 - 225 116 225 - 275 104 275 - 325 94 325 - 375 85 High-Strength Alloy 225 - 300 76 4340, 4330V, 300M, etc. 300 - 350 69 350 - 400 61 Structural Steel 100 - 150 125 A36, A285, A516, etc. 150 - 250 101 250 - 350 93 Tool Steel 150 - 200 81 H-13, H-21, A-4, 0-2, S-3, etc. 200 - 250 62 S High-Temp Alloy 140 - 220 40 Hastelloy B, Inconel 600, etc. 220 - 310 30 Titanium Alloy 140 - 220 43 220 - 310 34 Aerospace Alloy 185 - 275 50 S82 275 - 350 41 M Stainless Steel 400 Series 185 - 275 73 416, 420, etc. 275 - 350 56 Stainless Steel 300 Series 135 - 185 64 304, 316, 17-4PH, etc. 185 - 275 47 Super Duplex Stainless Steel 135 - 185 38 185 - 275 30 7xD Adjustment Example (0.80 Adjustment) Data • Adjustment Value Speed/Feed (7xD) 61 M/min • 0.80 = 48.8 M/min 0.20 mm/rev • 0.80 = 0.16 mm/rev 61 M/min • 0.70 0.20 mm/rev • 0.70

Feed Rate (mm/rev) by Diameter

11 series 11.00 mm - 11.99 mm

12 series 12.00 mm - 12.99 mm

13 series 13.00 mm - 13.99 mm

14 series 14.00 mm - 14.99 mm

0.28 0.25 0.20 0.28 0.25 0.23 0.18 0.25 0.23 0.20 0.18 0.25 0.23 0.20 0.15 0.15 0.20 0.15 0.13 0.25 0.20 0.18 0.15 0.13 0.15 0.13 0.13 0.10 0.10 0.09 0.15 0.13 0.10 0.08 0.08 0.05

0.30 0.28 0.23 0.28 0.25 0.20 0.28 0.25 0.23 0.20 0.28 0.25 0.23 0.18 0.15 0.23 0.18 0.18 0.28 0.23 0.20 0.18 0.15 0.18 0.15 0.15 0.13 0.10 0.09 0.18 0.15 0.13 0.10 0.08 0.05 0.3

0.33 0.30 0.25 0.33 0.30 0.28 0.23 0.30 0.28 0.25 0.23 0.30 0.28 0.25 0.20 0.18 0.25 0.20 0.18 0.30 0.25 0.23 0.18 0.15 0.18 0.15 0.18 0.15 0.12 0.10 0.18 0.15 0.13 0.10 0.08 0.08

0.36 0.33 0.28 0.36 0.33 0.30 0.25 0.33 0.30 0.28 0.25 0.33 0.30 0.28 0.23 0.20 0.28 0.23 0.20 0.33 0.28 0.25 0.20 0.18 0.20 0.18 0.20 0.18 0.14 0.12 0.20 0.18 0.15 0.13 0.10 0.08

10xD Adjustment Example (0.70 Adjustment)

Speed • Adjustment Value

Speed/Feed (10xD)

= 42.7 M/min = 0.14 mm/rev

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DRILLING | GEN3SYS® XT Pro and XT High Penetration Replaceable Insert Drilling System

XTP TAP TAS HPU APX 4TX REV OPN SSD ACP BTA WHL CRT ALV BRN THM

Feed Rate (mm/rev) by Diameter

15 series 15.00 mm - 15.99 mm

16 series 16.00 mm - 16.99 mm

17 series 17.00 mm - 17.99 mm

18 series 18.00 mm - 19.99 mm

20 series 20.00 mm - 21.99 mm

22 series 22.00 mm - 23.99 mm

24 series 24.00 mm - 25.99 mm

26 series 26.00 mm - 28.99 mm

29 series 29.00 mm - 31.99 mm

32 series 32.00 mm - 35.00 mm

0.38 0.36 0.30 0.38 0.36 0.33 0.28 0.36 0.33 0.30 0.28 0.36 0.33 0.30 0.25 0.23 0.28 0.25 0.23 0.33 0.30 0.28 0.20 0.18 0.20 0.18 0.20 0.18 0.15 0.14 0.20 0.18 0.15 0.13 0.10 0.10

0.41 0.38 0.33 0.41 0.38 0.36 0.30 0.38 0.36 0.33 0.30 0.38 0.36 0.33 0.28 0.25 0.30 0.28 0.25 0.38 0.33 0.30 0.23 0.20 0.23 0.20 0.23 0.20 0.16 0.15 0.23 0.20 0.18 0.15 0.13 0.10

0.43 0.41 0.36 0.43 0.41 0.38 0.33 0.41 0.38 0.36 0.33 0.41 0.38 0.36 0.30 0.28 0.33 0.28 0.25 0.38 0.36 0.33 0.23 0.20 0.23 0.20 0.23 0.20 0.18 0.16 0.25 0.23 0.18 0.15 0.13 0.13

0.48 0.43 0.41 0.48 0.46 0.42 0.38 0.46 0.43 0.41 0.38 0.46 0.43 0.41 0.36 0.33 0.36 0.30 0.28 0.43 0.38 0.36 0.25 0.23 0.25 0.23 0.25 0.23 0.18 0.16 0.28 0.25 0.20 0.18 0.15 0.13

0.53 0.48 0.46 0.53 0.48 0.46 0.41 0.51 0.48 0.46 0.41 0.51 0.48 0.46 0.38 0.36 0.38 0.33 0.30 0.48 0.43 0.38 0.28 0.25 0.28 0.25 0.28 0.25 0.20 0.18 0.30 0.28 0.20 0.18 0.15 0.15

0.56 0.51 0.48 0.56 0.51 0.48 0.42 0.53 0.51 0.48 0.43 0.53 0.51 0.48 0.41 0.38 0.41 0.36 0.33 0.53 0.48 0.43 0.30 0.28 0.28 0.25 0.28 0.25 0.22 0.20 0.33 0.30 0.23 0.20 0.18 0.15

0.58 0.53 0.51 0.58 0.53 0.51 0.46 0.56 0.53 0.51 0.46 0.56 0.53 0.51 0.43 0.41 0.43 0.38 0.36 0.56 0.51 0.48 0.33 0.30 0.30 0.28 0.30 0.28 0.24 0.22 0.36 0.33 0.23 0.20 0.20 0.18

0.61 0.56 0.53 0.61 0.56 0.53 0.48 0.58 0.56 0.53 0.48 0.58 0.56 0.53 0.46 0.43 0.46 0.41 0.38 0.58 0.53 0.51 0.36 0.33 0.30 0.28 0.30 0.28 0.26 0.24 0.38 0.36 0.25 0.23 0.20 0.18

0.64 0.58 0.56 0.64 0.58 0.56 0.51 0.61 0.58 0.56 0.51 0.61 0.58 0.56 0.48 0.46 0.48 0.43 0.41 0.61 0.56 0.53 0.38 0.36 0.33 0.30 0.33 0.30 0.28 0.26 0.41 0.38 0.25 0.23 0.20 0.20

0.66 0.61 0.58 0.66 0.61 0.58 0.53 0.64 0.61 0.58 0.53 0.64 0.61 0.58 0.51 0.48 0.51 0.46 0.43 0.64 0.58 0.56 0.41 0.38 0.36 0.33 0.33 0.30 0.31 0.29 0.43 0.41 0.28 0.25 0.25 0.20

Coolant Recommendations

Stub, 3xD, 5xD

7xD

10xD

Pressure BAR

Flow Rate LPM

Pressure BAR

Flow Rate LPM

Pressure BAR

Flow Rate LPM

Series

11 12 13 14 15 16 17 18 20 22 24 26 29 32

31 31 28 28 26 26 24 24 21 21 21 21 21 21

19 19 23 26 26 30 30 34 38 42 42 45 45 45

41 41 34 34 33 33 31 31 28 28 28 28 28 28

30 30 36 36 42 45 47 47 49 53 53 61 61 61

55 55 52 52 48 48 45 45 41 41 41 41 41 41

38 38 45 45 53 57 62 62 68 68 68 76 76 76

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DRILLING | GEN3SYS® XT Pro and XT High Penetration Replaceable Insert Drilling System

XTP TAP TAS HPU APX 4TX REV OPN SSD ACP BTA WHL CRT ALV BRN THM GEN3SYS® XT Pro: Recommended Drilling Data | Metric (mm) ISO Material Hardness (BHN) Speed (M/min) H Wear Plate 400 50 Hardox®, AR400, T-1, etc. 500 40 600 27 Hardened Steel 300 - 400 51 400 - 500 40 K SG / Nodular Cast Iron 120 - 150 168 150 - 200 159 200 - 220 141 220 - 260 124 260 - 320 112 Grey / White Iron 120 - 150 175 150 - 200 168 200 - 220 151 220 - 260 130 260 - 320 116 N Cast Aluminum 30 351 180 262 Wrought Aluminum 30 488 180 351 Aluminum Bronze 100 - 200 126 200 - 250 103 Brass 100 230 Copper 60 149 7xD Adjustment Example (0.80 Adjustment) Data • Adjustment Value Speed/Feed (7xD) 61 M/min • 0.80 = 48.8 M/min 0.20 mm/rev • 0.80 = 0.16 mm/rev 61 M/min • 0.70 0.20 mm/rev • 0.70

Feed Rate (mm/rev) by Diameter

11 series 11.00 mm - 11.99 mm

12 series 12.00 mm - 12.99 mm

13 series 13.00 mm - 13.99 mm

14 series 14.00 mm - 14.99 mm

0.13 0.11 0.10 0.13 0.11 0.27 0.25 0.22 0.20 0.20 0.30 0.28 0.25 0.23 0.23 0.30 0.28 0.33 0.30 0.26 0.22 0.29 0.07

0.13 0.11 0.10 0.13 0.11 0.30 0.28 0.25 0.23 0.21 0.33 0.30 0.28 0.25 0.25 0.33 0.30 0.38 0.36 0.28 0.24 0.30 0.08

0.15 0.13 0.11 0.15 0.13 0.33 0.30 0.28 0.25 0.23 0.36 0.33 0.30 0.28 0.28 0.36 0.33 0.41 0.38 0.30 0.26 0.33 0.09

0.17 0.15 0.13 0.17 0.15 0.36 0.33 0.30 0.28 0.25 0.38 0.36 0.33 0.30 0.30 0.38 0.36 0.43 0.41 0.32 0.28 0.36 0.11

10xD Adjustment Example (0.70 Adjustment)

Speed • Adjustment Value

Speed/Feed (10xD)

= 42.7 M/min = 0.14 mm/rev

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DRILLING | GEN3SYS® XT Pro and XT High Penetration Replaceable Insert Drilling System

XTP TAP TAS HPU APX 4TX REV OPN SSD ACP BTA WHL CRT ALV BRN THM

Feed Rate (mm/rev) by Diameter

15 series 15.00mm - 15.99mm

16 series 16.00 mm - 16.99 mm

17 series 17.00 mm - 17.99 mm

18 series 18.00 mm - 19.99 mm

20 series 20.00 mm - 21.99 mm

22 series 22.00 mm - 23.99 mm

24 series 24.00 mm - 25.99 mm

26 series 26.00 mm - 28.99 mm

29 series 29.00 mm - 31.99 mm

32 series 32.00 mm - 35.00 mm

0.19 0.17 0.15 0.19 0.17 0.38 0.36 0.33 0.30 0.28 0.41 0.38 0.36 0.33 0.33 0.41 0.38 0.46 0.43 0.34 0.30 0.38 0.13

0.21 0.19 0.17 0.21 0.19 0.41 0.38 0.36 0.33 0.30 0.43 0.41 0.38 0.36 0.36 0.43 0.41 0.48 0.46 0.36 0.32 0.41 0.15

0.23 0.21 0.19 0.22 0.20 0.46 0.43 0.41 0.38 0.36 0.48 0.46 0.43 0.41 0.38 0.46 0.43 0.51 0.48 0.38 0.34 0.43 0.16

0.25 0.23 0.21 0.23 0.21 0.51 0.48 0.46 0.43 0.38 0.53 0.51 0.51 0.46 0.43 0.48 0.46 0.53 0.53 0.40 0.36 0.48 0.18

0.27 0.25 0.23 0.25 0.23 0.53 0.51 0.48 0.46 0.43 0.56 0.53 0.51 0.48 0.46 0.51 0.48 0.56 0.56 0.42 0.38 0.53 0.20

0.27 0.25 0.23 0.25 0.23 0.56 0.53 0.51 0.48 0.46 0.58 0.56 0.53 0.51 0.48 0.53 0.51 0.61 0.58 0.44 0.42 0.56 0.20

0.29 0.27 0.25 0.27 0.25 0.58 0.56 0.53 0.51 0.48 0.61 0.58 0.56 0.53 0.51 0.56 0.53 0.66 0.64 0.46 0.46 0.60 0.22

0.29 0.27 0.25 0.27 0.25 0.61 0.58 0.56 0.53 0.51 0.64 0.61 0.58 0.56 0.53 0.58 0.56 0.69 0.66 0.48 0.46 0.63 0.25

0.31 0.29 0.25 0.29 0.27 0.64 0.61 0.58 0.56 0.53 0.66 0.64 0.61 0.58 0.56 0.61 0.58 0.74 0.71 0.48 0.46 0.66 0.25

0.31 0.29 0.27 0.29 0.27 0.66 0.63 0.60 0.58 0.55 0.69 0.66 0.64 0.61 0.58 0.64 0.58 0.76 0.74 0.50 0.48 0.66 0.28

Coolant Recommendations

Stub, 3xD, 5xD

7xD

10xD

Pressure BAR

Flow Rate LPM

Pressure BAR

Flow Rate LPM

Pressure BAR

Flow Rate LPM

Series

11 12 13 14 15 16 17 18 20 22 24 26 29 32

31 31 28 28 26 26 24 24 21 21 21 21 21 21

19 19 23 26 26 30 30 34 38 42 42 45 45 45

41 41 34 34 33 33 31 31 28 28 28 28 28 28

30 30 36 36 42 45 47 47 49 53 53 61 61 61

55 55 52 52 48 48 45 45 41 41 41 41 41 41

38 38 45 45 53 57 62 62 68 68 68 76 76 76

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DRILLING | GEN3SYS® XT Pro and XT High Penetration Replaceable Insert Drilling System

XTP TAP TAS HPU APX 4TX REV OPN SSD ACP BTA WHL CRT ALV BRN THM GEN3SYS® XT: Recommended Drilling Data | Metric (mm) ISO Material Hardness (BHN) Speed (M/mm) P Free-Machining Steel 100 - 150 146 1118, 1215, 12L14, etc. 150 - 200 126 200 - 250 119 Low-Carbon Steel 85 - 125 137 1010, 1020, 1025, 1522, 1144, etc. 125 - 175 119 175 - 225 108 225 - 275 95 Medium-Carbon Steel 125 - 175 119 1030, 1040, 1050, 1527, 1140, 1151, etc. 175 - 225 108 225 - 275 95 275 - 325 81 Alloy Steel 125 - 175 114 4140, 5140, 8640, etc. 175 - 225 105 225 - 275 95 275 - 325 87 325 - 375 78 High-Strength Alloy 225 - 300 70 4340, 4330V, 300M, etc. 300 - 350 63 350 - 400 56 Structural Steel 100 - 150 108 A36, A285, A516, etc. 150 - 250 87 250 - 350 81 Tool Steel 150 - 200 78 H-13, H-21, A-4, 0-2, S-3, etc. 200 - 250 59 S High-Temp Alloy 140 - 220 37 Hastelloy B, Inconel 600, etc. 220 - 310 29 Titanium Alloy 140 - 220 42 220 - 310 33 Aerospace Alloy 185 - 275 45 S82 275 - 350 37 M Stainless Steel 400 Series 185 - 275 73 416, 420, etc. 275 - 350 56 Stainless Steel 300 Series 135 - 185 64 304, 316, 17-4PH, etc. 185 - 275 47 Super Duplex Stainless Steel 135 - 185 38 185 - 275 30 7xD Adjustment Example (0.80 Adjustment) Data • Adjustment Value Speed/Feed (7xD) 61 M/min • 0.80 = 48.8 M/min 0.20 mm/rev • 0.80 = 0.16 mm/rev

Feed Rate (mm/rev) by Diameter

11 series 11.00 mm - 11.99 mm

12 series 12.00 mm - 12.99 mm

13 series 13.00 mm - 13.99 mm

14 series 14.00 mm - 14.99 mm

0.23 0.23 0.19 0.26 0.23 0.21 0.16 0.23 0.21 0.19 0.16 0.23 0.21 0.19 0.14 0.14 0.19 0.14 0.12 0.23 0.19 0.16 0.14 0.12 0.14 0.12 0.12 0.09 0.09 0.07 0.15 0.13 0.10 0.08 0.08 0.05

0.28 0.26 0.21 0.28 0.26 0.23 0.19 0.26 0.23 0.21 0.19 0.26 0.23 0.21 0.16 0.14 0.21 0.16 0.14 0.26 0.21 0.19 0.16 0.14 0.16 0.14 0.14 0.12 0.09 0.07 0.18 0.15 0.13 0.10 0.08 0.05

0.30 0.28 0.23 0.30 0.28 0.26 0.21 0.28 0.26 0.23 0.21 0.28 0.26 0.23 0.19 0.16 0.23 0.19 0.16 0.28 0.23 0.21 0.16 0.14 0.16 0.14 0.16 0.14 0.12 0.09 0.18 0.15 0.13 0.10 0.08 0.08

0.33 0.30 0.26 0.33 0.30 0.28 0.23 0.30 0.28 0.26 0.23 0.30 0.28 0.26 0.21 0.19 0.26 0.21 0.19 0.30 0.26 0.23 0.19 0.16 0.19 0.16 0.19 0.16 0.12 0.12 0.20 0.18 0.15 0.13 0.10 0.08

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DRILLING | GEN3SYS® XT Pro and XT High Penetration Replaceable Insert Drilling System

XTP TAP TAS HPU APX 4TX REV OPN SSD ACP BTA WHL CRT ALV BRN THM

Feed Rate (mm/rev) by Diameter

15 series 15.00 mm - 15.99 mm

16 series 16.00 mm - 16.99 mm

17 series 17.00 mm - 17.99 mm

18 series 18.00 mm - 19.99 mm

20 series 20.00 mm - 21.99 mm

22 series 22.00 mm - 23.99 mm

24 series 24.00 mm - 25.99 mm

26 series 26.00 mm - 28.99 mm

29 series 29.00 mm - 31.99 mm

32 series 32.00 mm - 35.00 mm

0.35 0.33 0.28 0.35 0.33 0.30 0.26 0.33 0.30 0.28 0.26 0.33 0.30 0.28 0.23 0.21 0.26 0.23 0.21 0.30 0.28 0.26 0.19 0.16 0.19 0.16 0.19 0.16 0.14 0.12 0.20 0.18 0.15 0.13 0.10 0.10

0.37 0.35 0.30 0.37 0.35 0.33 0.28 0.35 0.33 0.30 0.28 0.35 0.33 0.30 0.26 0.23 0.28 0.26 0.23 0.35 0.30 0.28 0.21 0.19 0.21 0.19 0.21 0.19 0.14 0.14 0.23 0.20 0.18 0.15 0.13 0.10

0.40 0.37 0.33 0.40 0.37 0.35 0.30 0.37 0.35 0.33 0.30 0.37 0.35 0.33 0.28 0.26 0.30 0.26 0.23 0.35 0.33 0.30 0.21 0.19 0.21 0.19 0.21 0.19 0.16 0.14 0.25 0.23 0.18 0.15 0.13 0.13

0.44 0.40 0.37 0.44 0.41 0.38 0.35 0.42 0.40 0.37 0.35 0.42 0.40 0.37 0.33 0.30 0.33 0.28 0.26 0.40 0.35 0.33 0.23 0.21 0.23 0.21 0.23 0.21 0.16 0.14 0.28 0.25 0.20 0.18 0.15 0.13

0.49 0.44 0.42 0.49 0.44 0.41 0.37 0.47 0.44 0.41 0.37 0.47 0.44 0.38 0.35 0.33 0.35 0.30 0.28 0.44 0.40 0.35 0.26 0.23 0.26 0.23 0.26 0.23 0.19 0.16 0.30 0.28 0.20 0.18 0.15 0.15

0.51 0.47 0.44 0.51 0.47 0.44 0.40 0.49 0.47 0.44 0.40 0.49 0.47 0.44 0.37 0.35 0.37 0.33 0.30 0.49 0.44 0.40 0.28 0.26 0.26 0.23 0.26 0.23 0.19 0.19 0.33 0.30 0.23 0.20 0.18 0.15

0.54 0.49 0.47 0.54 0.49 0.47 0.42 0.51 0.49 0.47 0.42 0.51 0.49 0.47 0.40 0.37 0.40 0.35 0.33 0.51 0.47 0.44 0.30 0.28 0.28 0.26 0.28 0.26 0.21 0.19 0.36 0.33 0.23 0.20 0.20 0.18

0.56 0.51 0.49 0.56 0.51 0.49 0.44 0.54 0.51 0.49 0.44 0.54 0.51 0.49 0.42 0.40 0.42 0.37 0.35 0.54 0.49 0.47 0.33 0.30 0.28 0.26 0.28 0.26 0.23 0.21 0.38 0.36 0.25 0.23 0.20 0.18

0.58 0.54 0.51 0.58 0.54 0.51 0.47 0.56 0.54 0.51 0.47 0.56 0.54 0.51 0.46 0.42 0.44 0.40 0.37 0.56 0.51 0.49 0.35 0.33 0.30 0.28 0.30 0.28 0.26 0.23 0.41 0.38 0.25 0.23 0.20 0.20

0.61 0.56 0.54 0.61 0.56 0.54 0.49 0.58 0.56 0.54 0.49 0.58 0.56 0.54 0.47 0.44 0.47 0.42 0.40 0.58 0.54 0.51 0.37 0.35 0.33 0.30 0.33 0.28 0.28 0.26 0.43 0.41 0.28 0.25 0.25 0.20

Coolant Recommendations

3xD, 5xD

7xD

10xD

Pressure BAR

Flow Rate LPM

Pressure BAR

Flow Rate LPM

Pressure BAR

Flow Rate LPM

Series

11 12 13 14 15 16 17 18 20 22 24 26 29 32

31 31 28 28 26 26 24 24 21 21 21 21 21 21

19 19 23 26 26 30 30 34 38 42 42 45 45 45

41 41 34 34 33 33 31 31 28 28 28 28 28 28

30 30 36 36 42 45 47 47 49 53 53 61 61 61

55 55 52 52 48 48 45 45 41 41 41 41 41 41

38 38 45 45 53 57 62 62 68 68 68 76 76 76

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DRILLING | GEN3SYS® XT Pro and XT High Penetration Replaceable Insert Drilling System

XTP TAP TAS HPU APX 4TX REV OPN SSD ACP BTA WHL CRT ALV BRN THM GEN3SYS® XT: Recommended Drilling Data | Metric (mm) ISO Material Hardness (BHN) Speed (M/min) H Wear Plate 400 45 Hardox®, AR400, T-1, etc. 500 37 600 25 Hardened Steel 300 - 400 47 400 - 500 37 K SG / Nodular Cast Iron 120 - 150 146 150 - 200 138 200 - 220 123 220 - 260 108 260 - 320 97 Grey / White Iron 120 - 150 152 150 - 200 146 200 - 220 131 220 - 260 113 260 - 320 102 N Cast Aluminum 30 300 180 225 Wrought Aluminum 30 425 180 300 Aluminum Bronze 100 - 200 110 200 - 250 90 Brass 100 200 Copper 60 130 7xD Adjustment Example (0.80 Adjustment) Data • Adjustment Value Speed/Feed (7xD) 61 M/min • 0.80 = 48.8 M/min 0.20 mm/rev • 0.80 = 0.16 mm/rev

Feed Rate (mm/rev) by Diameter

11 series 11.00 mm - 11.99 mm

12 series 12.00 mm - 12.99 mm

13 series 13.00 mm - 13.99 mm

14 series 14.00 mm - 14.99 mm

0.12 0.09 0.09 0.12 0.09 0.23 0.23 0.19 0.19 0.19 0.28 0.26 0.23 0.21 0.21 0.28 0.26 0.30 0.28 0.23 0.19 0.23 0.07

0.12 0.09 0.09 0.12 0.09 0.28 0.26 0.23 0.21 0.19 0.30 0.28 0.26 0.23 0.23 0.30 0.28 0.35 0.33 0.26 0.21 0.28 0.07

0.14 0.12 0.09 0.14 0.12 0.30 0.28 0.26 0.23 0.21 0.33 0.30 0.28 0.26 0.26 0.33 0.30 0.37 0.35 0.28 0.23 0.30 0.07

0.14 0.14 0.12 0.14 0.14 0.33 0.30 0.28 0.26 0.23 0.35 0.33 0.30 0.28 0.28 0.35 0.33 0.40 0.37 0.28 0.26 0.33 0.09

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DRILLING | GEN3SYS® XT Pro and XT High Penetration Replaceable Insert Drilling System

XTP TAP TAS HPU APX 4TX REV OPN SSD ACP BTA WHL CRT ALV BRN THM

Feed Rate (mm/rev) by Diameter

15 series 15.00 mm - 15.99 mm

16 series 16.00 mm - 16.99 mm

17 series 17.00 mm - 17.99 mm

18 series 18.00 mm - 19.99 mm

20 series 20.00 mm - 21.99 mm

22 series 22.00 mm - 23.99 mm

24 series 24.00 mm - 25.99 mm

26 series 26.00 mm - 28.99 mm

29 series 29.00 mm - 31.99 mm

32 series 32.00 mm - 35.00 mm

0.16 0.14 0.14 0.16 0.14 0.35 0.33 0.30 0.28 0.26 0.37 0.35 0.33 0.30 0.30 0.37 0.35 0.42 0.40 0.30 0.28 0.35 0.12

0.19 0.16 0.14 0.19 0.16 0.37 0.35 0.33 0.30 0.28 0.40 0.37 0.35 0.33 0.33 0.40 0.37 0.44 0.41 0.33 0.28 0.37 0.14

0.21 0.19 0.16 0.19 0.19 0.42 0.40 0.37 0.35 0.33 0.46 0.42 0.40 0.37 0.35 0.42 0.40 0.47 0.44 0.35 0.30 0.40 0.14

0.23 0.21 0.19 0.21 0.19 0.47 0.44 0.41 0.38 0.35 0.49 0.47 0.47 0.42 0.40 0.44 0.41 0.51 0.49 0.35 0.33 0.44 0.16

0.23 0.23 0.21 0.23 0.21 0.47 0.47 0.44 0.41 0.38 0.51 0.49 0.47 0.44 0.41 0.47 0.44 0.54 0.51 0.37 0.35 0.47 0.19

0.23 0.23 0.21 0.23 0.21 0.51 0.47 0.47 0.44 0.41 0.54 0.51 0.49 0.47 0.44 0.49 0.47 0.56 0.54 0.40 0.37 0.51 0.19

0.26 0.23 0.23 0.23 0.23 0.51 0.51 0.47 0.47 0.44 0.56 0.54 0.51 0.49 0.47 0.51 0.49 0.61 0.58 0.42 0.40 0.54 0.19

0.26 0.23 0.23 0.23 0.23 0.56 0.51 0.51 0.47 0.47 0.58 0.56 0.54 0.51 0.49 0.54 0.51 0.63 0.61 0.44 0.41 0.56 0.23

0.28 0.26 0.23 0.26 0.23 0.58 0.56 0.51 0.51 0.47 0.61 0.58 0.56 0.54 0.51 0.56 0.54 0.68 0.65 0.44 0.41 0.61 0.23

0.28 0.26 0.23 0.26 0.23 0.61 0.56 0.54 0.51 0.49 0.63 0.61 0.58 0.56 0.54 0.58 0.54 0.70 0.68 0.44 0.41 0.61 0.26

Coolant Recommendations

3xD, 5xD

7xD

10xD

Pressure BAR

Flow Rate LPM

Pressure BAR

Flow Rate LPM

Pressure BAR

Flow Rate LPM

Series

11 12 13 14 15 16 17 18 20 22 24 26 29 32

31 31 28 28 26 26 24 24 21 21 21 21 21 21

19 19 23 26 26 30 30 34 38 42 42 45 45 45

41 41 34 34 33 33 31 31 28 28 28 28 28 28

30 30 36 36 42 45 47 47 49 53 53 61 61 61

55 55 52 52 48 48 45 45 41 41 41 41 41 41

38 38 45 45 53 57 62 62 68 68 68 76 76 76

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DRILLING | GEN3SYS® XT Pro and XT High Penetration Replaceable Insert Drilling System

XTP TAP TAS HPU APX 4TX REV OPN SSD ACP BTA WHL CRT ALV BRN THM Tap Drill Information and Formulas | Imperial (inch) American - Unified Inch Screw Thread Tap Size Tap Drill Size Decimal Equivalent * Theo % Thread Probable Mean Oversize 1/2 - 20 29/64 0.4531 72% 0.003 0.4561 9/16 - 12 12.0 mm 0.4724 72% 0.003 0.4754 31/64 0.4844 83% 0.003 0.4874 9/16 - 18 1/2 0.5000 87% 0.003 0.5030 13.0 mm 0.5118 70% 0.003 0.5148 31/64 0.5156 65% 0.003 0.5186 5/8 - 11 17/32 0.5313 79% 0.003 0.5343 5/8 - 12 35/64 0.5469 72% 0.003 0.5499 5/8 - 18 9/16 0.5625 87% 0.003 0.5655 14.5 mm 0.5709 75% 0.003 0.5739 37/64 0.5781 65% 0.003 0.5811 11/16 - 12 39/64 0.6094 72% 0.003 0.6124 3/4 - 10 41/64 0.6406 84% 0.003 0.6436 16.5 mm 0.6496 77% 0.003 0.6526 21/32 0.6563 72% 0.003 0.6593 3/4 - 12 43/64 0.6719 72% 0.003 0.6749 3/4 - 16 11/16 0.6875 77% 0.003 0.6905 17.5 mm 0.6890 75% 0.003 0.6920 7/8 - 9 49/64 0.7656 76% 0.003 0.7686 25/32 0.7813 65% 0.003 0.7843 7/8 - 14 51/64 0.7969 84% 0.003 0.7999 13/16 0.8125 67% 0.003 0.8155 15/16 - 12 55/64 0.8594 72% 0.003 0.8624 15/16 - 20 57/64 0.8906 72% 0.003 0.8936 1 - 8 22.0 mm 0.8661 82% 0.003 0.8691 7/8 0.8750 77% 0.003 0.8780 57/64 0.8906 67% 0.003 0.8936 1 - 12 29/32 0.9063 87% 0.003 0.9093 59/64 0.9219 72% 0.003 0.9249 1 - 14 15/16 0.9375 67% 0.003 0.9405 1-1/8 - 12 1-1/32 1.0313 87% 0.003 1.0343 1-3/64 1.0469 72% 0.003 1.0499 1-1/4 - 7 1-7/64 1.1094 76% 0.003 1.1124 Taper Pipe Thread (NPT) Tap Size Tap Drill Size Decimal Equivalent * Theo % Thread Probable Mean Oversize 1/4 - 18 7/16 0.4375 - 0.003 0.4405 3/8 - 18 9/16 0.5625 - 0.003 0.5655 1/2 - 14 45/64 0.7031 - 0.003 0.7061 3/4 - 14 29/32 0.9063 - 0.003 0.9093 * Based on nominal tap drill diameter ** Based on 0.003" probable mean oversize To calculate the percent of full thread for a given hole diameter: % Thread = # of threads per inch • Probable Hole Size Probable Hole Size

Formulas 1. RPM = (3.82 • SFM) / DIA where: RPM

** Probable % Thread

= revolutions per minute (rev/min)

SFM

= speed (ft/min)

68% 69% 80% 82% 66% 61% 77% 69% 82% 71% 61% 69% 82% 75% 70% 69% 73% 71% 74% 63% 81% 64% 69% 68% 81% 75% 65% 84% 69% 64% 84% 69% 74%

DIA

= diameter of drill (inch)

2. IPM = RPM • IPR where: IPM

= inches per minute (in/min)

RPM

= revolutions per minute (rev/min)

IPR

= feed rate (in/rev)

3. SFM = RPM • 0.262 • DIA where: SFM = speed (ft/min) RPM

= revolutions per minute (rev/min)

DIA

= diameter of drill (inch)

4. Thrust

= 153,700 • IPR • DIA • Km

where: Thrust

= axial thrust (lbs) = feed rate (in/rev)

IPR DIA Km

= diameter of drill (inch)

= specific cutting energy (lbs/in 2 )

5. Tool Power = .6991 • IPR • RPM • Km • DIA 2 where: Tool Power = tool power (HP) IPR = feed rate (in/rev) RPM = revolutions per minute (rev/min) Km = specific cutting energy (lbs/in 2 ) DIA = diameter of drill (inch)

Material Constants

K m (lbs/in 2 )

** Probable % Thread

Type of Material

Hardness

Plain Carbon and Alloy Steel

85 - 200 BHN 200 - 275 BHN 275 - 375 BHN 375 - 425 BHN

0.79 0.94 1.00 1.15 1.44 0.72 0.94 1.08 0.50 1.08 0.43 0.72 0.22 0.16

- - - -

High-Temperature Alloys

- -

Titanium Alloy Stainless Steels

135 - 275 BHN

30 - 45 RC

Cast Iron

100 - 200 BHN 200 - 300 BHN

(Basic major diameter of thread - Drill hole size) .0130

Copper Alloy

20 - 80 RB 80 - 100 RB

Aluminum Alloy Magnesium Alloy

- -

Notes • The above tap drill information represents probable thread percentages for the standard tap drills stocked at Allied Machine. Special insert diameters may be required in order to meet a user-specific percentage of thread requirement. • The 0.003 probable mean oversize hole condition is based on optimum cutting conditions. Probable percent of full thread may vary based on less ideal cutting conditions. • The table and equations on this page are found in the Machinery’s Handbook . Permission to simplify and print the equations is granted by the editor of the Machinery’s Handbook .

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